Ducati Monster Forum

Moto Board => Accessories & Mods => Topic started by: flanman on December 29, 2008, 10:41:32 AM



Title: *Finished* Home Made Sprocket Cover and Chain Guards
Post by: flanman on December 29, 2008, 10:41:32 AM
Just thought I would share my latest project with you guys. The idea came from the Moto Wheels cover I just pretty much made my own. Right now it doesn't have any paint on it... thinking about black, and it needs some cleaning up. I was looking into powdercoating/ home systems but for me right now a decent spray paint is going to have to do. Any recommendations?
IZ_ I know  :-\
(http://inlinethumb56.webshots.com/42935/2712221470102750601S425x425Q85.jpg) (http://good-times.webshots.com/photo/2712221470102750601WyqNbJ)
(http://inlinethumb30.webshots.com/42653/2785165550102750601S425x425Q85.jpg) (http://good-times.webshots.com/photo/2785165550102750601VMSANM)



Title: Re: Home Made Sprocket Cover
Post by: teddy037.2 on December 29, 2008, 10:45:17 AM
this piece is Islander Approved

 [thumbsup]

what mat'l is it made of? looks fine as it is


Title: Re: Home Made Sprocket Cover
Post by: flanman on December 29, 2008, 10:53:10 AM
Just sheet metal from Home Depot nothing fancy  :) I might just spray it with clear I kind of like the look of the metal. I plan on making same style pieces to replace the entire plastic chain guard. I just want to do it tastefully and not go overboard on the whole circle theme  ;D


Title: Re: Home Made Sprocket Cover
Post by: teddy037.2 on December 29, 2008, 11:01:35 AM
my only thought was corrosion... clear works  ;D


Title: Re: Home Made Sprocket Cover
Post by: Jaman on December 29, 2008, 12:02:20 PM
awesome!

while you're at it, make one of these - http://www.desmotimes.com/product70.htm


Title: Re: Home Made Sprocket Cover
Post by: herm on December 29, 2008, 08:51:03 PM
Just sheet metal from Home Depot nothing fancy  :) I might just spray it with clear I kind of like the look of the metal. I plan on making same style pieces to replace the entire plastic chain guard. I just want to do it tastefully and not go overboard on the whole circle theme  ;D

i have been thinking about this for a while now...let me know how your progress goes [thumbsup]


Title: Re: Home Made Sprocket Cover
Post by: Jarvicious on December 29, 2008, 09:35:50 PM
I don't know too much about gun care, but what about doing it in actual gun metal blue?  I agree though, it's gotta have some sort of finish or it will rust up on you pretty quick.  Or is it aluminum?

Nice work.  Just make sure you keep your laces tucked in  :).


Title: Re: Home Made Sprocket Cover
Post by: mmakay on December 29, 2008, 10:25:08 PM
I don't know too much about gun care, but what about doing it in actual gun metal blue?

It's basically a black oxide finish.  It relies on a light film of oil to prevent additional "red oxide" from forming. 


Title: Re: Home Made Sprocket Cover
Post by: eichh on December 30, 2008, 03:24:45 AM
Nice work. [thumbsup] How did you make the clean bends on such a small piece?


Title: Re: Home Made Sprocket Cover
Post by: flanman on December 30, 2008, 04:31:02 AM
Thanks for the feedback everyone I really appreciate it  [thumbsup] It is steel so it will rust. I finished sanding it with 220 grit paper yesterday and hand filed the edges. I would have liked to clear it but really wasn't sure how protective the choices were at my local paint store... So its semi flat black now with a rust protector paint. The bends were done with just a vice to make the initial angles followed by a little work with pliers and support pieces (to help keep the angles in place), with the help of a hammer every  now and then. Very trial and error it took a few tries to get it all fitted properly. I have the chain guard off... Didn't realize one of the little bolts holding it on won't come out all the way... It hits the footrest support right by the heelgaurd. Cut it loose and am working on templates.


Title: Re: Home Made Sprocket Cover *and Chain Guard* new
Post by: flanman on January 07, 2009, 10:01:47 AM
So a little more progress on my project. Just finishing up the matching chain guard I need to sand it and think I am going to drill smaller holes in the back to remove more material. I painted the sprocket cover and don't really like it so either I am going to find a good clear or a Ti gray color or something that wouldn't be just another mismatched gray on the bike.

(http://inlinethumb52.webshots.com/40627/2794005830102750601S425x425Q85.jpg) (http://good-times.webshots.com/photo/2794005830102750601tMekhv)
I will get around to taking a pic with it all on but for right now that's all.


Title: Re: Home Made Sprocket Cover *and Chain Guard* new
Post by: DucHead on January 07, 2009, 11:28:12 AM
Cool!  Can you post/PM a template for the sprocket cover?  [beer]


Title: Re: Home Made Sprocket Cover *and Chain Guard* new
Post by: Duc Fever on January 07, 2009, 11:51:57 AM
Nice work  [thumbsup]


Title: Re: Home Made Sprocket Cover *and Chain Guard* new
Post by: BastrdHK on January 08, 2009, 01:27:44 PM
I don't see a pic?

Never mind......now my browser decides to work.

The do it yourself mods are infinitely rewarding 8)


Title: Re: Home Made Sprocket Cover *and Chain Guard* new
Post by: herm on January 08, 2009, 06:55:40 PM
So a little more progress on my project. Just finishing up the matching chain guard I need to sand it and think I am going to drill smaller holes in the back to remove more material. I painted the sprocket cover and don't really like it so either I am going to find a good clear or a Ti gray color or something that wouldn't be just another mismatched gray on the bike.

(http://inlinethumb52.webshots.com/40627/2794005830102750601S425x425Q85.jpg) (http://good-times.webshots.com/photo/2794005830102750601tMekhv)
I will get around to taking a pic with it all on but for right now that's all.

how did you make the chain guard? special tools?
i assume its made of the same thing as the sprocket cover?
could the chain guard be made longer (say, the same length as the stocker...)


Title: Re: Home Made Sprocket Cover
Post by: RB on January 11, 2009, 09:43:17 PM
awesome!

while you're at it, make one of these - http://www.desmotimes.com/product70.htm



nice work! you seem crafty, but the above case saver is a necessity. Do yourself a favor and make one of these, someone had a template on here for this, but i can't find it at the moment.
BTW, i bought one from desmotimes, it was worth my $22. I can make a bunch of stuff, but i couldn't beat the price


Title: Re: Home Made Sprocket Cover *and Chain Guard* new
Post by: Goat_Herder on January 11, 2009, 10:05:28 PM
So a little more progress on my project. Just finishing up the matching chain guard I need to sand it and think I am going to drill smaller holes in the back to remove more material. I painted the sprocket cover and don't really like it so either I am going to find a good clear or a Ti gray color or something that wouldn't be just another mismatched gray on the bike.

(http://inlinethumb52.webshots.com/40627/2794005830102750601S425x425Q85.jpg) (http://good-times.webshots.com/photo/2794005830102750601tMekhv)
I will get around to taking a pic with it all on but for right now that's all.

Great work with the sprocket cover and chain guard.  They are sweet looking.  How did you make those bends in sheet metal?  Did you use a bending machine?  It's something I would look into making in the future for myself, too.   :)


Title: Re: Home Made Sprocket Cover
Post by: RB on January 12, 2009, 07:30:22 AM
snip...
 The bends were done with just a vice to make the initial angles followed by a little work with pliers and support pieces (to help keep the angles in place), with the help of a hammer every  now and then. Very trial and error it took a few tries to get it all fitted properly.


Title: Re: Home Made Sprocket Cover
Post by: Goat_Herder on January 12, 2009, 10:02:31 AM
Right on.  I might tackle the chain guard next.  Love what you came up with.  Keep up the good work!


Title: Re: Home Made Sprocket Cover *and Chain Guard* new
Post by: flanman on January 12, 2009, 11:38:12 AM
Yup. Really no special tools I really don't have one of those crazy workshops or anything  ;D I've got the last piece off and am still playing around with what I want to do with it. Trying to balance out the actual function of it vs. the looks.


Title: Re: Home Made Sprocket Cover *and Chain Guard* new
Post by: Snake on January 13, 2009, 10:42:43 AM
Just a tip, the local auto paint supply store has this neat camera that can take a picture of paint and match the color.  They can then mix a rattle can that matches the engine case silver perfectly.  This was a big help when the horizontal cylinder had some oil seeping through a gasket and messed up the paint.  Can't even tell it was touched up.


Title: Re: Home Made Sprocket Cover
Post by: SuicideHz on January 16, 2009, 09:18:50 AM
I don't know too much about gun care, but what about doing it in actual gun metal blue?  I agree though, it's gotta have some sort of finish or it will rust up on you pretty quick.  Or is it aluminum?

Nice work.  Just make sure you keep your laces tucked in  :).

Blued guns/metal will rust faster than most anything else.

If you want to borrow from the gun industry, I'd suggest parkerizing using the cheap-o D-cell battery method- you can get a deep black park using a few simple parts and junk from the hardware store.  It does require heating acids in a trough or bucket though- nothing dangerous as long as you don't drink it ;)


Title: Re: Home Made Sprocket Cover *and Chain Guard* new
Post by: flanman on January 27, 2009, 08:42:59 AM
Here is the finished product! I decided to make up a simple rear chain guard and not go too crazy with the circle theme. Still trying to find a closer silver but its not a big deal right now.
(http://inlinethumb22.webshots.com/42965/2452470480102750601S425x425Q85.jpg) (http://good-times.webshots.com/photo/2452470480102750601dQXJVo)
(http://inlinethumb13.webshots.com/43020/2515480320102750601S425x425Q85.jpg) (http://good-times.webshots.com/photo/2515480320102750601htqBlx)


Title: Re: *Finished* Home Made Sprocket Cover and Chain Guards
Post by: Oldfisti on January 28, 2009, 02:57:03 PM
 [thumbsup]  Looks tough.  [thumbsup]


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