Ducati Monster Forum

Local Clubs => Ducati MOB => Topic started by: mostrobelle on February 12, 2009, 01:25:05 PM



Title: Valve Adjust Worksheet
Post by: mostrobelle on February 12, 2009, 01:25:05 PM
Long story made short:  ran across this on BARF.  A potentially neat and tidy way of keeping your valve adjustments tracked for those of you that do it yourselves.  I'm going to test it out on the FZR.  Just did the valves on the Duc not too long ago, but never have done a Japanese bike.  Should be interesting.  I'm a little nervous actually.  I'm doing it with a friend for the first time. 

http://www.jcsantilli.com/valves_adjustment.swf (http://www.jcsantilli.com/valves_adjustment.swf)


Title: Re: Valve Adjust Worksheet
Post by: Desmostro on February 12, 2009, 02:47:42 PM
cool. I think i want to try that one day.


Title: Re: Valve Adjust Worksheet
Post by: mostrobelle on February 12, 2009, 02:53:31 PM
I think the 4 valvers are a bit more challenging, but I'm kind of curious to try it, too.


Title: Re: Valve Adjust Worksheet
Post by: Popeye the Sailor on February 12, 2009, 03:17:34 PM
I think the 4 valvers are a bit more challenging, but I'm kind of curious to try it, too.

My valves need adjusting.  ;)



Title: Re: Valve Adjust Worksheet
Post by: Spidey on February 12, 2009, 03:55:28 PM
I'm going to test it out on the FZR. 

Does the FZR have shims?


Title: Re: Valve Adjust Worksheet
Post by: mostrobelle on February 12, 2009, 04:06:15 PM
Does the FZR have shims?

I think the FZR has a hamster and wheel.  I honestly don't know, but I'm leaning towards a "yes."  I've got a cycling buddy/former FZR400 rider helping me with this first go 'round. 


Title: Re: Valve Adjust Worksheet
Post by: mostrobelle on February 12, 2009, 04:07:18 PM
My valves need adjusting.  ;)



fook off.   [cheeky]

How's the new house?  PM me with that.  Don't pollute my thread with your bacon-riddled homestead talk. 


Title: Re: Valve Adjust Worksheet
Post by: duckwrench13 on February 12, 2009, 08:35:10 PM
Does the FZR have shims?
If it's like most Japanese 4's, it should be shim and bucket. I forget if they're shim over or under the bucket. Basically it's an aspirin or nickel sized shim.


Title: Re: Valve Adjust Worksheet
Post by: mostrobelle on February 12, 2009, 08:37:41 PM
If it's like most Japanese 4's, it should be shim and bucket. I forget if they're shim over or under the bucket. Basically it's an aspirin or nickel sized shim.

This thing is like 80 yrs. old.  It probably has some bark and horse hair shimming and holding everything together.   [laugh]


Title: Re: Valve Adjust Worksheet
Post by: Spidey on February 13, 2009, 12:38:58 PM
If it's like most Japanese 4's, it should be shim and bucket. I forget if they're shim over or under the bucket. Basically it's an aspirin or nickel sized shim.

How do shim under/over bucket valves work?  I've done EX250 valves (screw and nut that adjust the clearance between the rocker arm and the valve -- they go out of spec all the time) and Desmo (of course).  I googled a bit and couldn't figure it out.


Title: Re: Valve Adjust Worksheet
Post by: Speeddog on February 13, 2009, 12:43:21 PM
Shim under bucket, shims are #1:

(http://www.geocities.com/sl_mille/images/valves0.gif)


Shim over bucket, shims are #74:

(http://www.myisuzuparts.com/images/Trooper%2098-02/Print/0-14b.gif)


Title: Re: Valve Adjust Worksheet
Post by: Spidey on February 13, 2009, 12:47:20 PM
Thanks, Nick.  So the clearance for shim under bucket is measured between cam lobe and bucket?  For over bucket between shim and lobe?  How are the buckets held on?


Title: Re: Valve Adjust Worksheet
Post by: mostrobelle on February 13, 2009, 01:14:43 PM
Dare I take photos of NORMAL valves and post them up when I'm done?  Will do if folks are interested. 


Title: Re: Valve Adjust Worksheet
Post by: Speeddog on February 13, 2009, 02:53:54 PM
Thanks, Nick.  So the clearance for shim under bucket is measured between cam lobe and bucket?  For over bucket between shim and lobe?  How are the buckets held on?

Yes, clearance for shim under bucket is between cam and bucket.
Shim over bucket, between shim and lobe.

Shim under bucket; usually the shim goes in a little pocket in the bucket, sometimes in a pocket in the valve spring retainer.
Shim over bucket, it goes in a little pocket.

Neat thing about shim over bucket, if you overrev and float the valves, the cam can kick the shim out like a bullet.
Then the cam and bucket destroy themselves.  [thumbsup]


Title: Re: Valve Adjust Worksheet
Post by: Spidey on February 13, 2009, 05:46:11 PM
Neat thing about shim over bucket, if you overrev and float the valves, the cam can kick the shim out like a bullet.
Then the cam and bucket destroy themselves.  [thumbsup]

Yeah, I was thinkin' about that.  Desmo can be a mess if you screw it up because the tolerances are so tight, but there seems like there's a lot more potential slop in the shim/bucket configuration.  Make engine go boom. 

Sorry, H.  Jacked your thread.  I'd love to see pics.


Title: Re: Valve Adjust Worksheet
Post by: mostrobelle on February 13, 2009, 07:33:32 PM
No worries, mang...it's not like I was really emotionally invested in this thread.   [laugh]  Carry on.  The discussion is interesting.  [thumbsup]


Title: Re: Valve Adjust Worksheet
Post by: DanTheMan on February 13, 2009, 09:42:55 PM
So do the buckets just sit on top of the valve? And changing shims, you have to yank the cams?

What is the screw and nut type called? And why cant they all be like that?


Title: Re: Valve Adjust Worksheet
Post by: Speeddog on February 13, 2009, 09:57:15 PM
So do the buckets just sit on top of the valve? And changing shims, you have to yank the cams?

Yep, the bucket sits on top of the valve.

If it's a shim over bucket, sometimes you can push down on the bucket with a special tool, fish the shim out and replace.

Shim under bucket, you definitely need to pull the cams.


What is the screw and nut type called?

The screw and nut type are used on rocker-arm motors, they're termed lash adjusters (at least that's what I call em).


And why cant they all be like that?

Depends how the manufacturer likes to do it, and to some extent what's required of the motor.





Title: Re: Valve Adjust Worksheet
Post by: mostrobelle on February 13, 2009, 10:39:06 PM
uh oh...I think that the FZR is shim UNDER bucket.  I've been reading online...have heard rumors about practically pulling the engine to do the valves.  That might be why.  Ugh. 


Title: Re: Valve Adjust Worksheet
Post by: Spidey on February 14, 2009, 02:19:07 PM
What is the screw and nut type called? And why cant they all be like that?

Cuz they require more frequent adjustment.

I love how everyone complains about Duc valves when doing valves on any bike is a PITA.  The only thing about a Duc is the frequency.  And once the engine on a Duc is broken in, you're more likely to be checking valves than actually changing out shims. 


Title: Re: Valve Adjust Worksheet
Post by: Popeye the Sailor on February 16, 2009, 01:06:49 PM
Cuz they require more frequent adjustment.

I love how everyone complains about Duc valves when doing valves on any bike is a PITA. 

*Ahem* Boxer.  ;)

The only thing about a Duc is the frequency.  And once the engine on a Duc is broken in, you're more likely to be checking valves than actually changing out shims. 

Because that's not a pain in the ass? Current bike I'm in the market for has a scheduled valve adjustment every 26K. That's more like it.


Title: Re: Valve Adjust Worksheet
Post by: Speeddog on February 16, 2009, 01:31:26 PM
Current bike I'm in the market for has a scheduled valve adjustment every 26K. That's more like it.

That's the benefit you get from settling for a lesser machine. ;D


Title: Re: Valve Adjust Worksheet
Post by: Popeye the Sailor on February 16, 2009, 02:24:51 PM
That's the benefit you get from settling for a lesser machine. ;D

Tell me that again when i'm on the road while you adjust your valves  ;)


Title: Re: Valve Adjust Worksheet
Post by: Spidey on February 16, 2009, 03:36:10 PM
Because that's not a pain in the ass? Current bike I'm in the market for has a scheduled valve adjustment every 26K. That's more like it.

Of course that's a PITA.  I was talking about how the masses think that Ducs need valve checks and other bikes don't.  And how people talk about how difficult and involved valve checks are on a Duc when they are on most bikes. 

Jeebus, are you about to become one of those annoying BMW converts?   [roll]  Yes, BMWs are fine machines, and Ducs are ridiculous and only retards ride them.


Title: Re: Valve Adjust Worksheet
Post by: Popeye the Sailor on February 16, 2009, 03:57:28 PM
Of course that's a PITA.  I was talking about how the masses think that Ducs need valve checks and other bikes don't.  And how people talk about how difficult and involved valve checks are on a Duc when they are on most bikes. 

Jeebus, are you about to become one of those annoying BMW converts?   [roll]  Yes, BMWs are fine machines, and Ducs are ridiculous and only retards ride them.

I'm buying a 250cc yamaha, so, no.


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