Ducati Monster Forum

Kitchen Sink => No Moto Content => Topic started by: MrFryMoto on March 16, 2009, 12:27:20 PM

Title: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: MrFryMoto on March 16, 2009, 12:27:20 PM
Step 1: Have a titanium obsessed buddy who needs a project done
Step 2a: Buy stock, tools, dial indicator,s and beer.
Step 2b: Buy Beer... lots of beer
Step 3: only at 10:00pm on a friday night can the festivities start
Step 4: Attempt to use 65 year old lathe with little knowledge on test piece while drinking beer
Step 5: start troubleshooting how to use lathe
Step 6: Drink beer
Step 7: Realize it's 2am and call it quits
Step 8: drink beer
Step 9: sleep
-----Day 2----
Step 10: Eat Breakfast burritos, and grab supplies for dinner
Step 11: Drink Coffee
Step 12: Drink beer
Step 11: start using lathe only to start feeling that project will not get done this weekend
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/DSCN5655.jpg)
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/DSCN5663.jpg)
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/DSCN5666.jpg)

Step 12: Attempt to clean up and adjust the top-slide
Step 13: Realize you have take apart everything but the head-stock and clean
Step 14: drink beer and Re-assemble lathe
Step 15: say, "one quick pass then we will get dinner going"
Step 16: Drink beer
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/DSCN5668.jpg)

Step 16: after several passes realize it's 7:30 and we should start dinner
Step 17: BBQ steak, mash potatoes, cook bacon, saute mushrooms and onions while drinking beer
Step 18: Engorge yourself on meat and taters' and drink beer
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/IMG_7992.jpg)

Step 19: Get more beer
Step 20: Grind tool bits
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/DSCN5672.jpg)

Step 21: get some pretty decent turns off of piece [thumbsup]
Step 22: Let MrFry try his hand at it
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/DSCN5685.jpg)

Steps 23-27: Remount, reface, and return piece to fix MrFry's attempt
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/DSCN5687.jpg)

Step 28: Hoot and hollar about great turns you are getting out of lathe
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/DSCN5696.jpg)
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/DSCN5698.jpg)

Step 29: Drink beer
Step 30: call it a night after realizing it's 2:00am again and we are not going to get the piece done
Step 31: Drink beer and watch Monty Python
-----Day 3-----
Step 32: Get McDonalds for breakfast
Step 33: Make more adjustments to lathe, and get very decent (< 3/1,000" out) turns.
Step 34: End up calling it a weekend and see about getting piece done next time.
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/IMG_7993.jpg)


all in all - i'd say it was a pretty successful unsuccessful weekend  ;D
Title: Re: How to use a lathe....
Post by: NAKID on March 16, 2009, 12:41:12 PM
No wonder it didn't turn out well, you were drinking Stella (shudder)
Title: Re: How to use a lathe -or - TiAvenger and MrFry's adventure into the little-known
Post by: TiAvenger on March 16, 2009, 12:55:08 PM
I think we should rename this thread, "A practical exercise in the consumption of beer."



[laugh]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: herm on March 16, 2009, 01:06:08 PM
i want to know what they are making.........other than a mess
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 16, 2009, 01:11:20 PM
It will eventually be a rear axle 17 to 25mm bearing spacer and axle carrier.
Title: Re: How to use a lathe....
Post by: Holden on March 16, 2009, 01:13:59 PM
Quote from: NAKID on March 16, 2009, 12:41:12 PM
No wonder it didn't turn out well, you were drinking Stella (shudder)

That's exactly what I was gonna say... [laugh] :-X [puke]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: ZLTFUL on March 16, 2009, 01:15:23 PM
Quote from: herm on March 16, 2009, 01:06:08 PM
i want to know what they are making.........other than a mess

You dolt. Isn't it obvious? They're making metal shavings!  [drink]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Duck-Stew on March 16, 2009, 01:31:23 PM
The piece will adapt a complete 25mm rear wheel, cush drive, and caliper carrier onto a 17mm rear axle.  That, and a nifty pile of shavings!

I wonder if the pile of money from switching to Geico is interested in seeing the pile of shavings created by those two!  [laugh]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: MrFryMoto on March 16, 2009, 01:41:25 PM
Quote from: Duck-Stew on March 16, 2009, 01:31:23 PM
The piece will adapt a complete 25mm rear wheel, cush drive, and caliper carrier onto a 17mm rear axle.  That, and a nifty pile of shavings!

I wonder if the pile of money from switching to Geico is interested in seeing the pile of shavings created by those two!  [laugh]

and i didn't even get a picture of the bucket we were putting them into!  ;D
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: mitt on March 16, 2009, 01:55:36 PM
Looks fun.

Can you choke up on the cutting too a little more?  Looks like a lot hanging out of the tool holder if you aren't doing any deep cuts.

mitt
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 16, 2009, 02:04:10 PM
At first, no. The carrier made contact.

Now, yes. 


We did a lot of things wrong (mind you, we have no training at all)

The bits I ground had NO back rake, and little side rake.

We had it a tad below center line, rather than above.

Probably too aggressive on the feed rate.

Work too long ~ about 4.5 times the diameter of the stock.


correct those issues, and who knows how good the next attempt will be.
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Monsterlover on March 16, 2009, 03:39:39 PM
In your situation, you're better below center a few thousandths than at all above.

Grind some clearance on that cutter, put a little radius on the nose and git 'er done!
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Popeye the Sailor on March 16, 2009, 03:49:49 PM
Quote from: Monsterlover on March 16, 2009, 03:39:39 PM
In your situation, you're better below center a few thousandths than at all above.

Grind some clearance on that cutter, put a little radius on the nose and git 'er done!

I always found a few thousandths below center helped reduce chatter.



I ever tell you about the idiot who sharpened the Joh blocks?
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Monsterlover on March 16, 2009, 03:54:32 PM
Omg please do!

Who would do that?!?


Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Mother on March 16, 2009, 05:37:37 PM
Axle... [roll]...Right


Making silencers is illegal without a stamp
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 16, 2009, 06:01:57 PM
Quote from: Mother on March 16, 2009, 05:37:37 PM
Axle... [roll]...Right


Making silencers is illegal without a stamp


I have a whole book of stamps.   ;D



you saying I can't make mufflers?
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Mother on March 16, 2009, 06:06:29 PM
Quote from: TiAvenger on March 16, 2009, 06:01:57 PM

I have a whole book of stamps.   ;D



you saying I can't make mufflers?


No no, this is a free country mang, do what you want

I told an ATF friend of mine I was going to make a muffler for my HMR

he said

"there are some things you can't tell me"
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: ducpainter on March 16, 2009, 06:41:08 PM
Quote from: Mother on March 16, 2009, 06:06:29 PM
No no, this is a free country mang, do what you want

I told an ATF friend of mine I was going to make a muffler for my HMR

he said

"there are some things you can't tell me"
I'll take one in .223.

But don't tell him.
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 16, 2009, 06:42:58 PM
Quote from: ducpainter on March 16, 2009, 06:41:08 PM
I'll take one in .223.

But don't tell him.


I dont feel like visiting "pound me in the ass prison"

No silencers for yous guys (the gun kind anyway)
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: ducpainter on March 16, 2009, 06:49:27 PM
Some hooligan you turned out to be.... [cheeky]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Mother on March 16, 2009, 06:50:57 PM
A silencer is merely a device to allow shooting in the winter months when it is too cold to go outside
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: NAKID on March 16, 2009, 06:55:04 PM
Quote from: TiAvenger on March 16, 2009, 06:42:58 PM

I dont feel like visiting "pound me in the ass prison"

No silencers for yous guys (the gun kind anyway)

It's "federal pound me in the ass prison". If you're gonna quote the movie, at least get it right...


[laugh]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 16, 2009, 06:57:05 PM
Quote from: NAKID on March 16, 2009, 06:55:04 PM
It's "federal pound me in the ass prison". If you're gonna quote the movie, at least get it right...


[laugh]


Why don't you go back to your home on whore island?
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: NAKID on March 16, 2009, 07:03:36 PM
Wrong movie...
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 16, 2009, 07:25:09 PM
Quote from: NAKID on March 16, 2009, 07:03:36 PM
Wrong movie...


No shit.

[roll]

[laugh]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: NAKID on March 16, 2009, 07:46:34 PM
;D
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Langanobob on March 17, 2009, 05:17:56 AM
QuoteStep 4: Attempt to use 65 year old lathe with little knowledge on test piece while drinking beer

Great thread - way better than OCC.  That looks like a nice old lathe.  What make is it?  When I was a kid my Dad had one of those small old Craftsman lathes in the garage.  I figured out how to work it and used to make cannon barrels and match head rockets while he was at work.  Lucky I didn't blow my hand off with the rockets or cut it off on the lathe.  But it left me with a life long appreciation for metal working machines. 
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: MrFryMoto on March 17, 2009, 07:17:17 AM
Quote from: Langanobob on March 17, 2009, 05:17:56 AM
Great thread - way better than OCC.  That looks like a nice old lathe.  What make is it?  When I was a kid my Dad had one of those small old Craftsman lathes in the garage.  I figured out how to work it and used to make cannon barrels and match head rockets while he was at work.  Lucky I didn't blow my hand off with the rockets or cut it off on the lathe.  But it left me with a life long appreciation for metal working machines. 
[laugh]
Actually, it's an old Craftsman/Dunlap lathe
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Popeye the Sailor on March 19, 2009, 02:06:50 AM
Quote from: Monsterlover on March 16, 2009, 03:54:32 PM
Omg please do!

Who would do that?!?


Just some idiot who thought they were lathe tools-it's an easy mistake to make, if you don't know nothin'.  ;)
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Monsterlover on March 19, 2009, 06:14:37 AM
I guess. . .

if you think HSS cutting blanks come in a nice wood box with certificates of calibration [laugh]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: MrFryMoto on March 19, 2009, 07:13:24 AM
Turns out (pun intended) you can polish on a lathe too ;)

(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/IMG_8064.jpg)
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/IMG_8063.jpg)
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/IMG_8062.jpg)
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/IMG_8058.jpg)
(http://img.photobucket.com/albums/v636/Deadmr2/Lathe/IMG_8057.jpg)

Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 19, 2009, 08:16:10 AM
Ohh shiny!

(though it will be lost in the interior of the wheel)  [laugh]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Super T.I.B on March 19, 2009, 05:09:53 PM
My experience with beer & lathes = broken finger trying to pound chuck off with chuck key.  >:(
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Popeye the Sailor on March 19, 2009, 08:46:57 PM
I used to drink when I had to run the vertical turret lathe. It was the only way the thing wouldn't scare me.
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: ducpainter on March 19, 2009, 08:51:55 PM
Quote from: MrIncredible on March 19, 2009, 08:46:57 PM
I used to drink when I had to run the vertical turret lathe. It was the only way the thing wouldn't scare me.
How big was the table?
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Popeye the Sailor on March 19, 2009, 08:59:55 PM
Quote from: ducpainter on March 19, 2009, 08:51:55 PM
How big was the table?

I don't recall the exact size but it was probably around 30" across. Old Bullard lathe.
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: ducpainter on March 19, 2009, 09:14:15 PM
Quote from: MrIncredible on March 19, 2009, 08:59:55 PM
I don't recall the exact size but it was probably around 30" across. Old Bullard lathe.
There was one of those with a 48" table at the fab shop I worked at.

Only one guy ran it...

and he was drunk all the time. ;D
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Popeye the Sailor on March 19, 2009, 09:18:55 PM
Quote from: ducpainter on March 19, 2009, 09:14:15 PM
There was one of those with a 48" table at the fab shop I worked at.

Only one guy ran it...

and he was drunk all the time. ;D

Thing had no guards-hot chips flew everywhere-I'd walk on them, they'd melt into my boot soles, then I'd have essentially metal skates on my feet while knackered near the heavy running machinery. What fun.
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: MrFryMoto on March 19, 2009, 10:21:54 PM
Quote from: MrIncredible on March 19, 2009, 09:18:55 PM
Thing had no guards-hot chips flew everywhere-I'd walk on them, they'd melt into my boot soles, then I'd have essentially metal skates on my feet while knackered near the heavy running machinery. What fun.

where do i sign up?
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 19, 2009, 10:27:42 PM
Sounds awesome to me   [evil] [beer]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: teddy037.2 on March 19, 2009, 10:53:54 PM
as a federal employee.... and a machinist... I should be offended by the banter in this thread

if only for the lack of beers in shop...
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: Monsterlover on March 20, 2009, 05:29:42 AM
One of my customers moved into a huge building and two VTL's came with it.

The big one has a 120" table!

It's a monster.  You could face the roof off a Volkswagon ;D
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: ducpainter on March 20, 2009, 05:31:58 AM
Quote from: MrIncredible on March 19, 2009, 09:18:55 PM
Thing had no guards-hot chips flew everywhere-I'd walk on them, they'd melt into my boot soles, then I'd have essentially metal skates on my feet while knackered near the heavy running machinery. What fun.
I'd say it was you...

but it wasn't.

Sounds like twin machines.
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 20, 2009, 03:44:10 PM
Hey Fry!



/gauntlet



(http://i455.photobucket.com/albums/qq274/Tiavenger/DSCN0192.jpg)
(http://i455.photobucket.com/albums/qq274/Tiavenger/DSCN0193.jpg)
(http://i455.photobucket.com/albums/qq274/Tiavenger/DSCN0194.jpg)
(http://i455.photobucket.com/albums/qq274/Tiavenger/DSCN0195.jpg)




Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: MrFryMoto on March 20, 2009, 03:57:07 PM
Quote from: TiAvenger on March 20, 2009, 03:44:10 PM
Hey Fry!



/gauntlet


:o
you weren't kidding about the rust!

/it's on!



Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: TiAvenger on March 20, 2009, 04:15:27 PM
Quote from: MrFry - Cycles on March 20, 2009, 03:57:07 PM
:o
you weren't kidding about the rust!

/it's on!






So whey you going to come help me rebuild mine?   [laugh]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: ducpainter on March 20, 2009, 05:14:43 PM
Quote from: TiAvenger on March 20, 2009, 04:15:27 PM

So whey you going to come help me rebuild mine?   [laugh]
Are you guys having a tiny tool competition?
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: hbliam on March 22, 2009, 08:57:06 PM
Quote from: ducpainter on March 20, 2009, 05:14:43 PM
Are you guys having a tiny tool competition?

This ongoing harrassment of IZ is getting out of hand.
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: NAKID on March 23, 2009, 05:50:50 AM
Quote from: hbliam on March 22, 2009, 08:57:06 PM
This ongoing harrassment of IZ is getting out of hand.

[clap]
Title: Re: A practical exercise in the consumption of beer - or - How to use a lathe
Post by: herm on March 23, 2009, 06:22:44 AM
Quote from: hbliam on March 22, 2009, 08:57:06 PM
This ongoing harrassment of IZ is getting out of hand.

not at all.
its a tradition, going back to the early days of TOB [cheeky]