Title: why are there no 620 headers? Post by: teddy037.2 on June 04, 2008, 08:12:34 PM waste of time for the tuners to make spaghetti pipes for the baby ducs?
no need for larger piping? ??? it is the missing link in my sort of uber-620 plans. and that makes me sad. Title: Re: why are there no 620 headers? Post by: swerdna on June 05, 2008, 09:33:57 PM I was under the impression that new headers on a 630/750/900 wouldn't improve performance... so... no new headers.
Anyone else has a better, more definitive statement? Title: Re: why are there no 620 headers? Post by: teddy037.2 on June 06, 2008, 12:16:51 AM I was under the impression that new headers on a 630/750/900 wouldn't improve performance... so... no new headers. Anyone else has a better, more definitive statement? exactly. I'm wondering as to the 'why' of it... are the pipes already optimal dia? is there no need for equal length headers? I am confused. Title: Re: why are there no 620 headers? Post by: kenrok1 on June 06, 2008, 04:25:02 AM check here (note, this website is ficle - need to refresh between each doc or it wont load, and best to right-click and save the PDF local rather than try to read online):
http://www.ducati.com/bikes/performance.jhtml?perf=monster There's a complete Termi low-mount system in the "Engine Upgrading" catalog and a 2-into-1 chrome retro looking system in "Kits" both seem to be for M900 ~ don't know if they would work with other displacements Title: Re: why are there no 620 headers? Post by: ducpainter on June 06, 2008, 04:29:17 AM The 900 headers won't fit the smaller bikes.
I was told by a guy that knows exhaust that the smaller displacement FI bikes didn't benefit from large diameter headers like the carbed bikes did. He did say a slightly larger tube and equal length was usually good. That doesn't explain why nothing is out there though. Title: Re: why are there no 620 headers? Post by: teddy037.2 on June 06, 2008, 06:46:19 AM The 900 headers won't fit the smaller bikes. I was told by a guy that knows exhaust that the smaller displacement FI bikes didn't benefit from large diameter headers like the carbed bikes did. He did say a slightly larger tube and equal length was usually good. That doesn't explain why nothing is out there though. yeah, something equal length woud be nice... :-\ the only other option I can think of is to go custom, but the chopper shops here prolly wouldn't know a damn thing about proper tuning... Title: Re: why are there no 620 headers? Post by: ducatiz on June 06, 2008, 06:55:58 AM That doesn't explain why nothing is out there though. prob because the cost for the kit would be the same as for a 900 and the gains are not huge. thus, when ppl upgrade a 620, they just get a new bike. or, in the case of 2001cromo and IndustrialGrrl, they put a 900 engine in a 620 frame. Title: Re: why are there no 620 headers? Post by: teddy037.2 on June 06, 2008, 01:16:10 PM bah! motor swapping is the easy/cost-effective/smart way out!
and I am certainly not the easy/cost-effective/smart kind of boy!!!! Title: Re: why are there no 620 headers? Post by: MotoCreations on June 06, 2008, 10:16:12 PM The 900 headers won't fit the smaller bikes. Actually they will if modified. All 900cc 2V exhausts EXCEPT DS1000/DS1100 (different exhaust port configuration) can be easily modifed by shortening the required amount. I think the 900 headers need to be shortened in the straight sections of the vertical and horizontal tubes. (typically 5-12mm) Just cut the section out and reweld shorter. Exhaust ports in the same location on the head itself. I've put 900 Termi/Spaghetti systems on 750's and 800's (doublesided swingarms) without problems by shortening as above. Title: Re: why are there no 620 headers? Post by: A.duc.H.duc. on June 07, 2008, 04:19:04 AM Actually they will if modified. All 900cc 2V exhausts EXCEPT DS1000/DS1100 (different exhaust port configuration) can be easily modifed by shortening the required amount. I think the 900 headers need to be shortened in the straight sections of the vertical and horizontal tubes. (typically 5-12mm) Just cut the section out and reweld shorter. Exhaust ports in the same location on the head itself. I've put 900 Termi/Spaghetti systems on 750's and 800's (doublesided swingarms) without problems by shortening as above. That's the truth Title: Re: why are there no 620 headers? Post by: ducpainter on June 07, 2008, 04:52:17 AM Actually they will if modified. All 900cc 2V exhausts EXCEPT DS1000/DS1100 (different exhaust port configuration) can be easily modifed by shortening the required amount. I think the 900 headers need to be shortened in the straight sections of the vertical and horizontal tubes. (typically 5-12mm) Just cut the section out and reweld shorter. Exhaust ports in the same location on the head itself. I've put 900 Termi/Spaghetti systems on 750's and 800's (doublesided swingarms) without problems by shortening as above. I was referring to a bolt on install Mark.Not all of us have a tig welder in the shop... or the skill to weld stainless tubing even if we did. Title: Re: why are there no 620 headers? Post by: brad black on June 07, 2008, 06:12:43 AM they used to sell systems for the smaller bikes. gio.ca.moto used to make some, listed in dp catalogues for a few years. no one bought them, so they stopped.
you should be able to force a 900 system on, especially ones with lots of joins. it won't help performance at all over slip ons, it'll cost most likely. but if it's a visual effect you're after, then that's not so important. and you might be surprised by how much custom shops know, and how most customers want it done a certain way that's not based on anything much other than looks. Title: Re: why are there no 620 headers? Post by: ducatiz on June 07, 2008, 07:58:33 AM Here is one possible solution..
check out a Paso header. They have the same dimension as the 600s, which I believe ar the same as the 620. I don't know how you'll fit mufflers on, you might have to get some custom risers made... Title: Re: why are there no 620 headers? Post by: teddy037.2 on June 07, 2008, 10:15:36 PM Actually they will if modified. All 900cc 2V exhausts EXCEPT DS1000/DS1100 (different exhaust port configuration) can be easily modifed by shortening the required amount. I think the 900 headers need to be shortened in the straight sections of the vertical and horizontal tubes. (typically 5-12mm) Just cut the section out and reweld shorter. Exhaust ports in the same location on the head itself. I've put 900 Termi/Spaghetti systems on 750's and 800's (doublesided swingarms) without problems by shortening as above. ok, so at this point my bike has: 750 barrels w/FBF 11:1s (stew=awesome!) BMC/chopped lid port and polish PC3 arrow slip-ons so it would seem that doing a header mod would be... about everythig I can do to it... ;D I know a couple of guys who weld, so chopping up a 900 set wouldn't be undoable. still running the motor in, so it hasn't gone on the dyno yet for tuning. OTOH, something ludicrously silly like a 2-into-2 custom job has crossed my mind as well... Title: Re: why are there no 620 headers? Post by: bullet boy on June 08, 2008, 10:34:32 AM ok, so at this point my bike has: 750 barrels w/FBF 11:1s (stew=awesome!) BMC/chopped lid port and polish PC3 arrow slip-ons so it would seem that doing a header mod would be... about everythig I can do to it... ;D I know a couple of guys who weld, so chopping up a 900 set wouldn't be undoable. still running the motor in, so it hasn't gone on the dyno yet for tuning. OTOH, something ludicrously silly like a 2-into-2 custom job has crossed my mind as well... I've been thinking for some time that a lightened fly-wheel might really perk-up my old 620... Title: Re: why are there no 620 headers? Post by: teddy037.2 on June 09, 2008, 12:39:01 AM I've been thinking for some time that a lightened fly-wheel might really perk-up my old 620... ooohhhhh yeeeaaaahhhh.... I forgot about that. poop, I don't even have a 14t yet. what was I thinking doing all these engine mods first???? :D Title: Re: why are there no 620 headers? Post by: Tenshikurai on June 09, 2008, 03:16:23 PM I do know that my 620 exhaust fit on my '00 900 motor with no problems whatsoever.
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