Ducati Monster Forum

Moto Board => Tech => Topic started by: teddy037.2 on June 04, 2008, 08:12:34 PM



Title: why are there no 620 headers?
Post by: teddy037.2 on June 04, 2008, 08:12:34 PM
waste of time for the tuners to make spaghetti pipes for the baby ducs?

no need for larger piping?

 ???

it is the missing link in my sort of uber-620 plans. and that makes me sad.


Title: Re: why are there no 620 headers?
Post by: swerdna on June 05, 2008, 09:33:57 PM
I was under the impression that new headers on a 630/750/900 wouldn't improve performance... so... no new headers.

Anyone else has a better, more definitive statement?


Title: Re: why are there no 620 headers?
Post by: teddy037.2 on June 06, 2008, 12:16:51 AM
I was under the impression that new headers on a 630/750/900 wouldn't improve performance... so... no new headers.

Anyone else has a better, more definitive statement?

exactly.  I'm wondering as to the 'why' of it... are the pipes already optimal dia? is there no need for equal length headers?

I am confused.


Title: Re: why are there no 620 headers?
Post by: kenrok1 on June 06, 2008, 04:25:02 AM
check here (note, this website is ficle - need to refresh between each doc or it wont load, and best to right-click and save the PDF local rather than try to read online):
http://www.ducati.com/bikes/performance.jhtml?perf=monster

There's a complete Termi low-mount system in the "Engine Upgrading" catalog and a 2-into-1 chrome retro looking system in "Kits"

both seem to be for M900 ~ don't know if they would work with other displacements


Title: Re: why are there no 620 headers?
Post by: ducpainter on June 06, 2008, 04:29:17 AM
The 900 headers won't fit the smaller bikes.

I was told by a guy that knows exhaust that the smaller displacement FI bikes didn't benefit from large diameter headers like the carbed bikes did.

He did say a slightly larger tube and equal length was usually good.

That doesn't explain why nothing is out there though.


Title: Re: why are there no 620 headers?
Post by: teddy037.2 on June 06, 2008, 06:46:19 AM
The 900 headers won't fit the smaller bikes.

I was told by a guy that knows exhaust that the smaller displacement FI bikes didn't benefit from large diameter headers like the carbed bikes did.

He did say a slightly larger tube and equal length was usually good.

That doesn't explain why nothing is out there though.

yeah, something equal length woud be nice...  :-\ the only other option I can think of is to go custom, but the chopper shops here prolly wouldn't know a damn thing about proper tuning...


Title: Re: why are there no 620 headers?
Post by: ducatiz on June 06, 2008, 06:55:58 AM
That doesn't explain why nothing is out there though.

prob because the cost for the kit would be the same as for a 900 and the gains are not huge.  thus, when ppl upgrade a 620, they just get a new bike.

or, in the case of 2001cromo and IndustrialGrrl, they put a 900 engine in a 620 frame.


Title: Re: why are there no 620 headers?
Post by: teddy037.2 on June 06, 2008, 01:16:10 PM
bah! motor swapping is the easy/cost-effective/smart way out!

and I am certainly not the easy/cost-effective/smart kind of boy!!!!


Title: Re: why are there no 620 headers?
Post by: MotoCreations on June 06, 2008, 10:16:12 PM
The 900 headers won't fit the smaller bikes.

Actually they will if modified.  All 900cc 2V exhausts EXCEPT DS1000/DS1100 (different exhaust port configuration) can be easily modifed by shortening the required amount.  I think the 900 headers need to be shortened in the straight sections of the vertical and horizontal tubes. (typically 5-12mm)  Just cut the section out and reweld shorter.  Exhaust ports in the same location on the head itself.  I've put 900 Termi/Spaghetti systems on 750's and 800's (doublesided swingarms) without problems by shortening as above.



Title: Re: why are there no 620 headers?
Post by: A.duc.H.duc. on June 07, 2008, 04:19:04 AM
Actually they will if modified.  All 900cc 2V exhausts EXCEPT DS1000/DS1100 (different exhaust port configuration) can be easily modifed by shortening the required amount.  I think the 900 headers need to be shortened in the straight sections of the vertical and horizontal tubes. (typically 5-12mm)  Just cut the section out and reweld shorter.  Exhaust ports in the same location on the head itself.  I've put 900 Termi/Spaghetti systems on 750's and 800's (doublesided swingarms) without problems by shortening as above.



That's the truth


Title: Re: why are there no 620 headers?
Post by: ducpainter on June 07, 2008, 04:52:17 AM
Actually they will if modified.  All 900cc 2V exhausts EXCEPT DS1000/DS1100 (different exhaust port configuration) can be easily modifed by shortening the required amount.  I think the 900 headers need to be shortened in the straight sections of the vertical and horizontal tubes. (typically 5-12mm)  Just cut the section out and reweld shorter.  Exhaust ports in the same location on the head itself.  I've put 900 Termi/Spaghetti systems on 750's and 800's (doublesided swingarms) without problems by shortening as above.


I was referring to a bolt on install Mark.

Not all of us have a tig welder in the shop...

or the skill to weld stainless tubing even if we did.


Title: Re: why are there no 620 headers?
Post by: brad black on June 07, 2008, 06:12:43 AM
they used to sell systems for the smaller bikes.  gio.ca.moto used to make some, listed in dp catalogues for a few years.  no one bought them, so they stopped.

you should be able to force a 900 system on, especially ones with lots of joins.  it won't help performance at all over slip ons, it'll cost most likely.  but if it's a visual effect you're after, then that's not so important.

and you might be surprised by how much custom shops know, and how most customers want it done a certain way that's not based on anything much other than looks.


Title: Re: why are there no 620 headers?
Post by: ducatiz on June 07, 2008, 07:58:33 AM
Here is one possible solution..

check out a Paso header.  They have the same dimension as the 600s, which I believe ar the same as the 620.

I don't know how you'll fit mufflers on, you might have to get some custom risers made...



Title: Re: why are there no 620 headers?
Post by: teddy037.2 on June 07, 2008, 10:15:36 PM
Actually they will if modified.  All 900cc 2V exhausts EXCEPT DS1000/DS1100 (different exhaust port configuration) can be easily modifed by shortening the required amount.  I think the 900 headers need to be shortened in the straight sections of the vertical and horizontal tubes. (typically 5-12mm)  Just cut the section out and reweld shorter.  Exhaust ports in the same location on the head itself.  I've put 900 Termi/Spaghetti systems on 750's and 800's (doublesided swingarms) without problems by shortening as above.



ok, so at this point my bike has:
750 barrels w/FBF 11:1s (stew=awesome!)
BMC/chopped lid
port and polish
PC3
arrow slip-ons

so it would seem that doing a header mod would be... about everythig I can do to it...  ;D  I know a couple of guys who weld, so chopping up a 900 set wouldn't be undoable. still running the motor in, so it hasn't gone on the dyno yet for tuning.

OTOH, something ludicrously silly like a 2-into-2 custom job has crossed my mind as well...


Title: Re: why are there no 620 headers?
Post by: bullet boy on June 08, 2008, 10:34:32 AM
ok, so at this point my bike has:
750 barrels w/FBF 11:1s (stew=awesome!)
BMC/chopped lid
port and polish
PC3
arrow slip-ons

so it would seem that doing a header mod would be... about everythig I can do to it...  ;D  I know a couple of guys who weld, so chopping up a 900 set wouldn't be undoable. still running the motor in, so it hasn't gone on the dyno yet for tuning.

OTOH, something ludicrously silly like a 2-into-2 custom job has crossed my mind as well...


I've been thinking for some time that a lightened fly-wheel might really perk-up my old 620...


Title: Re: why are there no 620 headers?
Post by: teddy037.2 on June 09, 2008, 12:39:01 AM
I've been thinking for some time that a lightened fly-wheel might really perk-up my old 620...

ooohhhhh yeeeaaaahhhh.... I forgot about that.



poop, I don't even have a 14t yet. what was I thinking doing all these engine mods first????  :D


Title: Re: why are there no 620 headers?
Post by: Tenshikurai on June 09, 2008, 03:16:23 PM
I do know that my 620 exhaust fit on my '00 900 motor with no problems whatsoever.


SimplePortal 2.1.1