Ducati Monster Forum

Moto Board => Tech => Topic started by: hackers2r on September 08, 2010, 04:13:50 PM

Title: Cutting Ti
Post by: hackers2r on September 08, 2010, 04:13:50 PM
Ok.  Getting ready to cut these cans.  Anyone have any advice on what to use? 
Title: Re: Cutting Ti
Post by: ducpainter on September 08, 2010, 04:16:17 PM
I'd use a cut off wheel.
Title: Re: Cutting Ti
Post by: booger on September 08, 2010, 04:19:24 PM
don't burn your house down, ti shavings supposedly catch fire in certain circumstances
Title: Re: Cutting Ti
Post by: Rameses on September 09, 2010, 10:31:29 AM



Personally, I'd use a bandsaw.


Title: Re: Cutting Ti
Post by: junior varsity on September 09, 2010, 12:37:38 PM
dremel and a few beers to keep your hand steady
Title: Re: Cutting Ti
Post by: CapnCrunch on September 09, 2010, 12:43:28 PM
use a wet tile saw.

the water will keep the Ti from coloring when the cutting heats it up.
Title: Re: Cutting Ti
Post by: ducpainter on September 09, 2010, 01:30:46 PM
Quote from: CapnCrunch on September 09, 2010, 12:43:28 PM
use a wet tile saw.

the water will keep the Ti from coloring when the cutting heats it up.
Good idea if you have one.

Quote from: Rameses on September 09, 2010, 10:31:29 AM


Personally, I'd use a bandsaw.



If you've ever tried it you must have had a really good blade.
Title: Re: Cutting Ti
Post by: Düb Lüv on September 09, 2010, 05:18:34 PM
+1 cutwheel would be fine. if the ti gets too hot it'll discolor. it's magnesium that'll burn your house down if ignited.
Title: Re: Cutting Ti
Post by: mojo on September 09, 2010, 05:20:36 PM
I used a chop saw on mine.  took a good bit of pressure to cut through it, and it produced some really cool looking white sparks.
Title: Re: Cutting Ti
Post by: booger on September 09, 2010, 05:43:43 PM
Quote from: Düb Lüv on September 09, 2010, 05:18:34 PM
+1 cutwheel would be fine. if the ti gets too hot it'll discolor. it's magnesium that'll burn your house down if ignited.

Most people don't realize that Titanium is a combustible metal, but it is. Look up titanium fire and see what turns up.
Title: Re: Cutting Ti
Post by: mojo on September 09, 2010, 05:51:26 PM
Aluminum dust is also an explosive solid.
Title: Re: Cutting Ti
Post by: Düb Lüv on September 09, 2010, 06:15:56 PM
Quote from: mojo on September 09, 2010, 05:51:26 PM
Aluminum dust is also an explosive solid.


that's why the hindenburg burned so well.

Quote from: bergdoerfer on September 09, 2010, 05:43:43 PM
Most people don't realize that Titanium is a combustible metal, but it is. Look up titanium fire and see what turns up.

the titanium would have to reach 500º+ to become a hazard. grinding in an area where the shaving wouldn't collect would keep you safe.
Title: Re: Cutting Ti
Post by: TJR178 on September 10, 2010, 04:31:24 AM
You don't happen to live in San Fran and began cutting around 6pm last night did you?
Title: Re: Cutting Ti
Post by: junior varsity on September 10, 2010, 04:34:32 AM
i want to laugh at that. (but am going to try to refrain)
Title: Re: Cutting Ti
Post by: TJR178 on September 10, 2010, 08:08:47 AM
May be a toe over the line.  In all seriousness, I hope that situation is taken care of ASAP and RIP to those that perished.

Back to the subject:  How'd the cutting go?  I can't wait to see the final outcome so I can decide if I want to cut mine down or not (CF not Ti though).
Title: Re: Cutting Ti
Post by: hackers2r on September 10, 2010, 08:26:23 AM
Still haven't cut.  Trying to get a hold of the proper tools.  Think the chop saw is going to work best.  Hopefully this wkd it'll get tackled.
Title: Re: Cutting Ti
Post by: mojo on September 10, 2010, 01:34:22 PM
QuoteI can't wait to see the final outcome so I can decide if I want to cut mine down or not (CF not Ti though).
Cutting carbon fiber has it's own issues, with the largest being the dust.  The carbon fibers are VERY bad for you if they are inhaled.  The best option would be to cut it wet and wear a respirator.
Title: Re: Cutting Ti
Post by: TJR178 on September 15, 2010, 02:36:31 AM
Quote from: mojo on September 10, 2010, 01:34:22 PM
Cutting carbon fiber has it's own issues, with the largest being the dust.  The carbon fibers are VERY bad for you if they are inhaled.  The best option would be to cut it wet and wear a respirator.

Thanks for the reminder  [thumbsup]

I just put my Arrows on Sunday and I actually don't mind the length, so I don't think I'll cut them now.
Title: Re: Cutting Ti
Post by: hackers2r on October 14, 2010, 08:53:33 AM
Just received the rivets for this project so should be this weekend.  However, I know that I should cut the Ti with a wet saw, should I drill the new holes in any special way as well?  Thanks.
Title: Re: Cutting Ti
Post by: hackers2r on October 14, 2010, 11:34:30 AM
NM...went by the machine shop that is cutting the mufflers themselves and they said they'd take care of it!  Sweet...hopefully done by Saturday evening!  Now to get before and after videos, if only it would stop raining here!
Title: Re: Cutting Ti
Post by: mojo on October 14, 2010, 03:28:38 PM
I like my exhaust a lot better since I shortened the cans.  If I remember right, I cut about 4-4 1/2 " off.  Most aftermarket exhaust looks way too long if you have a tail chop IMO.
Title: Re: Cutting Ti
Post by: Goggles Pizano on October 17, 2010, 04:06:52 PM
here are my remus Ti with 6" cut off.  Used a cut off wheel, nice white sparks, no discoloration.

(http://i11.photobucket.com/albums/a174/GogglesPizano/CIMG0139.jpg)

Edit: cut off 6 inches.  Same as tail during chop.
Title: Re: Cutting Ti
Post by: hackers2r on October 19, 2010, 07:56:41 AM
Well dropped off the cans today to get cut.  Took me about 30 minutes last night to get the rivets out and another 3 hours to get the endcaps off!!!  What a PITA.  Should have them back today and back together this evening.  I already took a before video, and soon I'll have an after video and pics up. 
Title: Re: Cutting Ti
Post by: hackers2r on October 20, 2010, 08:31:44 AM
Ok guys...get the cans back together and mounted on the bike but the thing misfired on me in a turn and ALMOST put me down.  The bike was towed this morning to the dealer and stupid me forgot to take a pic or video.  Hopefully it won't be too long.  First impressions: looks much more proportional to the bike, NO noticeable sound difference.  These are both good things to me.
Title: Re: Cutting Ti
Post by: Heath on October 20, 2010, 09:12:06 AM
Glad you are ok.  In what way did it misfire?
Title: Re: Cutting Ti
Post by: hackers2r on October 20, 2010, 10:08:04 AM
The misfire is always a cough through the airbox for me and no power.  Not sure what caused it but as soon as I made it through the turn and continued home going straight it did it again, maybe 30 seconds later.  I've been living with occasional misfires but after this one, not tolerating it.  The bike has a damn Nemesis on it for god's sake.  Dealer better fix this crap. 
Title: Re: Cutting Ti
Post by: junior varsity on October 20, 2010, 11:48:26 AM
cam timing should be inspected.
Title: Re: Cutting Ti
Post by: mookieo2 on October 22, 2010, 05:05:45 PM
I cut 6 inches out of my Arrow ti's and it backfires around 4k the same as you described. I have a custom mapped PCIII and just assumed it is running lean at mid range. I added a little more fuel at 4k because it only happens at pretty much that exact RPM. I haven't ridden it to est it out.
Title: Re: Cutting Ti
Post by: truckinduc on October 22, 2010, 05:36:37 PM
IM making a Ti exhaust and i have found the best way to cut it is a chop saw with a carbide tipped blade.   Band saws suck in general for Ti. You may need to clean up the cuts afterward with a carbide burr on a die grinder. I realize your are already cut but im putting this out there for future refrence.
Title: Re: Cutting Ti
Post by: hackers2r on November 02, 2010, 09:12:53 AM
Sorry for no update guys.  Got the bike back and it is still doing this crap.  My dealer said the insulation was pushing on the ECU connections and that could have been it so it was removed but it still persists.  Was riding last night and it did it two different times once around 3250 rpm and once around 3750 both about 10% throttle.  However, from the retuning, the bike is supposedly making more power. 
Title: Re: Cutting Ti
Post by: hackers2r on November 26, 2010, 06:50:14 AM
Alright...here is the finished product:
(http://lh3.ggpht.com/_YU37U1akEV4/TO_JBGI_5qI/AAAAAAAAAFQ/JxGSQzbwChw/s400/IMG_0541.JPG)

I'll put a video up on youtube shortly but the difference in sound isn't as drastic as I thought it was going to be which is good for me at least.  However, the bike did make ~3 more hp and corresponding torque on the dyno being retuned.  Interesting little bonus.
Title: Re: Cutting Ti
Post by: junior varsity on November 26, 2010, 06:57:42 AM
same dyno as previously tested on?
Title: Re: Cutting Ti
Post by: hackers2r on November 26, 2010, 07:12:16 AM
Yup...same dyno.
Title: Re: Cutting Ti
Post by: Monsterlover on December 01, 2010, 05:23:10 PM
what is that, like 1hp per inch of pipe removed?

;D