Title: 2009 696 - very difficult cold starts Post by: metroplex on November 22, 2011, 06:04:55 PM I've never had success starting my 696 in the first push of the ignition when the temperatures fall below 60F or so. I rode my 696 in 30F weather a few times and it took like 20-30 cranks and about 5 minutes of 2k RPM warmup to get a horrible throttle response. I basically used the fast idle lever / choke to ride the bike for the first few miles.
Now I understand my 696 is fuel injected, but why is it that every other fuel injected engine starts the first time while my 696 has the temperament of an old 1980s American carbureted engine? I tried all of the methods with the lever and throttle, cycling the key, waiting for the 696 RACE words to scroll across, etc... and I read the manuals religiously. Is this a known problem? Co-workers with CBR600RRs, R1s, ZX-10s, S1000RRs, RS1200s, and other fuel injected bikes say they start on the first push in the same temperatures. It still has the factory/dealer filled oil and under 180 miles on the odometer. Has anyone gotten their 696 to start on the first try in 30F or colder temperatures? If I keep the 696 under the sun for a few hours, it will start much easier. Title: Re: 2009 696 - very difficult cold starts Post by: matmcd78 on November 22, 2011, 07:39:53 PM Same problem. Have about 2100mi on my '09 and it does the same thing. Have noticed that the battery drops a little more when it is cold.
Title: Re: 2009 696 - very difficult cold starts Post by: ManaloEA on November 22, 2011, 08:03:44 PM Have a similar problem with my 2011 696. Must use the fast idle lever during the first start even in 70F degree weather.
Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 23, 2011, 12:45:41 AM It starts fine above 60F.
Title: Re: 2009 696 - very difficult cold starts Post by: ungeheuer on November 23, 2011, 02:24:35 AM There's been much talk about difficult 696 cold starting (I never seemed to have any trouble with mine though - never gets that cold where I live so maybe thats why).... The cold start lever is the thing... turn key, allow welcome screen to scroll, fast idle full on, hit the button. Worked for me every time.
You might find this interesting reading >> http://ducatimonsterforum.org/index.php?topic=23237.0 (http://ducatimonsterforum.org/index.php?topic=23237.0) Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 23, 2011, 02:51:21 AM There's been much talk about difficult 696 cold starting (I never seemed to have any trouble with mine though - never gets that cold where I live so maybe thats why).... The cold start lever is the thing... turn key, allow welcome screen to scroll, fast idle full on, hit the button. Worked for me every time. You might find this interesting reading >> http://ducatimonsterforum.org/index.php?topic=23237.0 (http://ducatimonsterforum.org/index.php?topic=23237.0) I tried it method that everyone claims to work on the Internet, the one in the owner manual, and the one recommended by my dealer (make sure throttle is closed and lever is off, turn key on, let the display cycle, fully open fast idle lever, crank). This seemed to work without failure when it was near 50F earlier this year but recently the temperatures have dipped down to 20-30F and the 696 doesn't want to start very easily regardless of the method. Meanwhile the Japanese bikes seem to start without any problems. I suppose we could blame the Siemens EFI, but Siemens makes EFI systems for cars that start fine in 0F weather. The last car that was so problematic for me to start was my 1981 Ford T-bird with a carbureted 302 V8. The 696 has the same temperament as the T-bird. Title: Re: 2009 696 - very difficult cold starts Post by: Howie on November 23, 2011, 03:56:25 AM Did your dealer check your bike with the Dds tester to confirm all sensors are functioning properly? It would also be a good idea to leave the bike overnight so they can experience the problem. Still no good? Try another dealer.
Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 23, 2011, 04:06:56 AM There's no way for them to replicate the problem short of storing the bike outside in the cold. I assume the dealer did all of the pre-delivery inspection stuff, but I bought it new this year from the dealer. They said the 2009 was shipped by another dealer and no one wanted it.
The only other dealer is about 200 miles away. Title: Re: 2009 696 - very difficult cold starts Post by: Raux on November 23, 2011, 04:39:17 AM I live in cold ass germany. The first year I was here I had no issues starting under 40
Used the fast idle maxed. I would look into other issues, and not think it's just a quirk of the bike. Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 23, 2011, 05:25:45 AM I just went outside, 37F, maxed out fast idle lever, no joy after 5 minutes of cranking.
Again, it's new with 148 miles. It exhibited this behavior with less than 10 miles. The dealer never noticed it because it will fire up immediately when the ambient temperatures are above 60F (room temperature). If I put the 696 under the sun, it will fire up right away. What other issues am I looking for? I looked at the factory NGK copper spark plugs and gapped them to the factory specification. The spark plug wires look good. The battery is brand new (Yuasa AGM) and I always have the Tender attached. The fuel is fresh 93 octane. I have the Ducati Race Kit with the Termignoni's and Race ECU with K&N-style air filter. I don't have any issues with stallouts or lack of power. I can hit 60 MPH almost instantly and not feel any weird lack of power at certain RPMs, it pulls strong from 1500-8000 RPM. Title: Re: 2009 696 - very difficult cold starts Post by: thought on November 23, 2011, 05:44:19 AM at 148 miles... i'd be tempted to say you need to put some more mileage on it in order to loosen it up. it really might be the old 696 cold start issue exacerbated by a pretty tight new engine.
it wasnt till after 2-3k miles when my 796 fully broke in. Title: Re: 2009 696 - very difficult cold starts Post by: Howie on November 23, 2011, 05:58:38 AM There's no way for them to replicate the problem short of storing the bike outside in the cold. I assume the dealer did all of the pre-delivery inspection stuff, but I bought it new this year from the dealer. They said the 2009 was shipped by another dealer and no one wanted it. The only other dealer is about 200 miles away. The purpose is leaving overnight is so they can replicate the problem, which means leaving it out in the cold. Then they can both experience the problem and read sensor data live with the Dds. My guess is one of the temperature sensors is not working correctly. They may be getting normal readings at warmer temperatures. Part of your starting problem could also be the use of 93 octane fuel, particularly if it contains ethanol. Ethanol does not like to atomize. Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 23, 2011, 06:03:56 AM 93 octane (US) is what Ducati specifies (the equivalent of whatever octane they listed in the manual). I'm not sure if our gas has ethanol, but the same gas works fine in my 1981 carbureted lawnmower.
I do notice that the air temperature reading in the display looks off, it's not quite close to the actual ambient reading. I think the engine temperature data might be off as well, I have a Ducati Data Analyzer that has an engine temp reading which seems to be off from ambient. I can definitely double check again, but is this a known issue? I don't have the service manual with me, but is there a troubleshooting procedure for this? Should the ambient air temperature be shown accurately on the Digitek dashboard as well as the engine temp/DDA? Title: Re: 2009 696 - very difficult cold starts Post by: Raux on November 23, 2011, 06:08:22 AM I do notice that the air temperature reading in the display looks off, it's not quite close to the actual ambient reading. I think the engine temperature data might be off as well, I have a Ducati Data Analyzer that has an engine temp reading which seems to be off from ambient. It's one sensor for ambient and engine. So if it's off, you do have an issue Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 23, 2011, 06:34:11 AM how is it one sensor? my ambient air temp is a lot lower than the engine temp (up to 300F)
Title: Re: 2009 696 - very difficult cold starts Post by: Raux on November 23, 2011, 07:25:01 AM how is it one sensor? my ambient air temp is a lot lower than the engine temp (up to 300F) sorry meant ambient air and the engine intake air sensor. engine temp has nothing to do with the cold start condition. Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 23, 2011, 07:32:26 AM oh ok, makes sense. I think it might be busted. The readings were odd at first and I didn't think much of it. Can you or anyone else verify that your air temp sensors are accurate or very close to actual air temp readings?
I don't recall the location of this sensor, I think it might be a pain to access. Title: Re: 2009 696 - very difficult cold starts Post by: thought on November 23, 2011, 08:12:53 AM the air temp sensors on the new monsters/696 are notoriously inaccurate. it's due to the fact that the sensor sits in between the two cylinders i believe.
normally they read way over the correct ambient air temp. Title: Re: 2009 696 - very difficult cold starts Post by: Howie on November 23, 2011, 08:54:35 AM oh ok, makes sense. I think it might be busted. The readings were odd at first and I didn't think much of it. Can you or anyone else verify that your air temp sensors are accurate or very close to actual air temp readings? I don't recall the location of this sensor, I think it might be a pain to access. Thought is correct. It is not that the sensor is inaccurate (assuming it works correctly) It reads ambient temperature in the valley between the cylinders, in other words air intake temperature. This is a computer input for starting and warm up operation. On the 696 you get that reading on the dash also, but not on the 796 or 1100. The reading will be high when sitting since the air is hot there. The sensor in the vertical cylinder measures a combination of oil and cylinder temperature. This is also both a computer and dash input. Cold start and warm up use both inputs to fuel mapping. 93 octane (US) is what Ducati specifies (the equivalent of whatever octane they listed in the manual). I'm not sure if our gas has ethanol, but the same gas works fine in my 1981 carbureted lawnmower. <snip> The manual states 95 RON (Research Octane Number). In the US we use AKI (Anti Knock Index), which is an average of RON and MON (Motor Octane Number). Unfortunately, the numerical average does not really indicate the anti knock characteristics of the AKI rated fuel since the RON rating method is different MON. If your bike does not ping on mid grade or regular it is fine. If it does, move up a grade. Most older Monsters are quite happy on regular unless modified. I can't say for your 696, but do try mid grade first. The purpose of octane is to prevent Knock. Best performance is enough octane to prevent knock and no more. Unless you are in rural America you are running ethanol laced fuel. Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 23, 2011, 09:01:35 AM So what about inaccurate air temp readings when the engine is cold? Does that mean the sensor is bad?
When I did the research, 95 RON was about 91 AKI. Since I don't have 91 here, I use 93 octane. I understand the slower burning characteristics of 93 octane vs 87 octane. Title: Re: 2009 696 - very difficult cold starts Post by: Armor on November 23, 2011, 10:03:20 AM 20 degrees! Is it snowing?
Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 23, 2011, 02:50:46 PM I managed to grab some data:
Ambient air temp was 45.5F in the garage as recorded by my IR meter. Air temp sensor display on the dash was 32F, but it gradually climbed to 44F. I noticed that if I shut off the key and then flicked it back on, it would start at 32F again! Using my Ducati Data Analyzer, the cylinder head temperature started at 45F and stayed there until I fired up the engine. The interesting part is that the engine started very easily when the air temp sensor was at 44F. I'm not sure if this is a coincidence though. The battery voltage was 13.45 VDC after I pulled the Battery Tender. Title: Re: 2009 696 - very difficult cold starts Post by: thought on November 23, 2011, 05:32:14 PM like i said before... if the bike is really still under 200 miles, i would put some more miles on it if possible and see what happens. at least past the 1st service interval, preferably over 2k miles. mostly because there is a history of cold starting issues with 696's and new unbroken in engines also have a harder time starting in general. with those two factors in hand, spending a lot of time trying to diagnose the issue might be a bit unneeded.
once you've broken in the bike, you've removed one large possible reason and if it's still having major issues then you look into the more convoluted reasons as to why this might be happening. the only reason i would see to rush this is if your warranty is expiring soon. if you have a good year before it's done, let it break in first. Title: Re: 2009 696 - very difficult cold starts Post by: ManaloEA on November 24, 2011, 07:36:54 AM Not sure that mileage has a bearing on the issue. My 696 has ust under 5,000 miles and still need to use the fast idle lever. The bike is garage kept and the ambient temperature is 60+.
Title: Re: 2009 696 - very difficult cold starts Post by: thought on November 24, 2011, 07:55:44 AM Not sure that mileage has a bearing on the issue. My 696 has ust under 5,000 miles and still need to use the fast idle lever. The bike is garage kept and the ambient temperature is 60+. i think the 696 will always need to use the fast idle lever, it's more that he's saying that it's taking 20-30 cranks before it starts. Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 24, 2011, 08:04:13 AM I went to try out the 696 this morning and the air temp sensor read the correct ambient temp right off the bat (35F). I sat there cranking the engine for about 5 minutes (intermittently).
Then i decided to wait until the headlight shut off, and it fired right up with the fast lever idle fully opened. I'm going to wait until tomorrow to do this immediately and see if the headlight is drawing too much power from the starter. Then I plan to keep the Tender on the battery and try starting it that way. Title: Re: 2009 696 - very difficult cold starts Post by: metroplex on November 25, 2011, 05:44:06 AM I think I solved the problem.
Romancommander got me thinking about the voltage losses and current demands. I took some voltage readings and noticed that with the key on in the morning (think cold start first time in the morning) the dash display for the voltage was 12.5 VDC w/ my Tender connected (800mA unit) and 12.39 VDC and decreasing without the Tender. The headlight is draiwng 4.4A of current or so, and on a 10 A-h battery, that's quite a bit. That got me thinking, if I upgraded the battery/starter wiring, that might reduce the losses but I saw the voltage dip way way down while cranking to the point the solenoid just clicked off. I pulled out my Sears dumb charger which is capable of 50A engine starting for cars. I plugged that sucker into my Tender lead for the Monster's battery, fired it up and turned on the key. The dash display reads 13.1 VDC steady, and the Monster fired up strong without any hesitation. I'm going to try this again tomorrow but based on today's conditions, I think I might be onto something. The problem is, if you're parked away from home and it is 30F-40F outside, the cold start might be a problem. The Li-Iron/Li-Ion batteries that have a higher open circuit voltage would definitely help out, but the alternator/regulator has to be designed for those type of batteries otherwise they won't get charged properly or will be overcharged/undercharged based on ambient temperatures. Title: Re: 2009 696 - very difficult cold starts Post by: Howie on November 25, 2011, 08:49:13 AM Get that battery load tested.
Title: Re: 2009 696 - very difficult cold starts Post by: matmcd78 on November 26, 2011, 11:50:08 AM Swapped in a new battery and new sparkplugs with an oil change. Both OEM. Still notice a voltage drop but starts after a couple cranks with the high idle on outside at sub 32'F.
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