Ducati Monster Forum

Moto Board => Accessories & Mods => Topic started by: brutALEx on October 31, 2012, 01:52:39 PM



Title: Monster S4Rt rebuild
Post by: brutALEx on October 31, 2012, 01:52:39 PM
A small introduction. I got the bike new in 2008 and made a few minor upgrades over the years. First was the tail chop, full exhaust, DP ECU, the vizi-tec taillight (actually two, I started with the SN490 and now using the HSi), rearsets and various carbon and billet accessories. Finally decided to make a total rebuild.

Summer 2012 photos:

(http://i1066.photobucket.com/albums/u403/Corsican79/8eb50855.jpg)
(http://i1066.photobucket.com/albums/u403/Corsican79/2b520711.jpg)
(http://i1066.photobucket.com/albums/u403/Corsican79/c765f56e.jpg)
(http://i1066.photobucket.com/albums/u403/Corsican79/4aa6e089.jpg)

Rebuild start.
First I decided to make the proper tail chop similar to Motocreations Black Fog and solve the problem with the passenger foot pegs. The stock ones are too ugly to be on the bike all the time and its quite annoying to bolt them on/off and change the side panels from stock with cutouts to carbon with no cutouts.

I cut off the passenger grab handles and the seat lock, rewelded the frame ends, added the tabs for the taillight and put everything back together.
Also welded the nuts for the Bimota DB6 passenger pegs, which I will be using for this project.

(http://i1066.photobucket.com/albums/u403/Corsican79/3e98fec4f7569b8ff27bee474c3ad1c8.jpg)
(http://i1066.photobucket.com/albums/u403/Corsican79/27a914339a1e22599fbda455691aae88.jpg)
(http://i1066.photobucket.com/albums/u403/Corsican79/cdec2e2063be1375beecad62f32a17dd.jpg)
(http://i1066.photobucket.com/albums/u403/Corsican79/4b015d8f29eece98d221bd97253e9997.jpg)
(http://i1066.photobucket.com/albums/u403/Corsican79/a43e4fde51ecc39623243323c744f3fb.jpg)
(http://i1066.photobucket.com/albums/u403/Corsican79/55ab750e2b4e07467ff9025ac677139e.jpg)

Dremeled the stock plastic covers to make sure I don't mess up the carbon ones on my first attempt.
(http://i1066.photobucket.com/albums/u403/Corsican79/e906fd3a72d2c975eb7ce008af6162fc.jpg)


Title: Re: Monster S4Rt rebuild
Post by: Jarvicious on October 31, 2012, 01:55:17 PM
 [clap]

Daddy like.  Keep the pics coming.


Title: Re: Monster S4Rt rebuild
Post by: lazylightnin717 on October 31, 2012, 04:27:28 PM
You're a brave soul

Looks fantastic so far!


Title: Re: Monster S4Rt rebuild
Post by: dufukincati on October 31, 2012, 05:08:44 PM
How do you like those S&P rearsets? I'm thinking of picking up  a pair.


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 01, 2012, 09:21:59 AM
How do you like those S&P rearsets? I'm thinking of picking up  a pair.

I like the quality and the simple look. The option to buy spare parts in case of damage is also a plus as opposed to buying a new set.


Title: Re: Monster S4Rt rebuild
Post by: MAXdB on November 02, 2012, 08:29:56 AM
beautiful! :) is that a custom seat also?


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 02, 2012, 12:03:01 PM
beautiful! :) is that a custom seat also?

Thanks. It's a Ducati low seat with custom alcantara upholstery.


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 13, 2012, 11:01:47 AM
While waiting for some parts to arrive frame mods are put on hold.
Started working on headlight/gauge combo and rearsets.

First the gauge.
I always wanted to use a single gauge instead of the stock cluster, but the only option available on the market - Motogadget just isn't my cup of tea, so decided to make one from scratch.
It will be a 90mm tachometer with small colour display for speed, gear, temp and one single control button will give the option to scroll through fuel %, trip odometer, clock and outside temp. Being a fan of Panerai watches, designed a metal sandwich dial with panerai numbers.
Preliminary gauge designs.
(http://i1066.photobucket.com/albums/u403/Corsican79/null-7.jpg)
(http://i1066.photobucket.com/albums/u403/Corsican79/null-12.png)

Display layout.
(http://i1066.photobucket.com/albums/u403/Corsican79/null-8.jpg)

The idea is to integrate the gauge into the headlight housing. I cut a piece of 50mm high and 90mm diameter pipe to see how deep I can sink it. Next step is using it as a model for carbon fiber housing.
(http://i1066.photobucket.com/albums/u403/Corsican79/null-4.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-5.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-6.jpg)


Now the rearsets.
Got a brand new set of Ducati Performance titanium 999 rearsets and I knew they must be on this monster project.

A sketch (planned to use the exhaust support bolt as fix point)
(http://i1066.photobucket.com/albums/u403/Corsican79/null-10.jpg)

First mock-up (before I make it using proper materials) using one of stock rearsets fix points, tomorrow will change it to the exhaust hanger point and angle the rod towards the engine.
(http://i1066.photobucket.com/albums/u403/Corsican79/null-9.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-1.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-3.jpg)


Title: Re: Monster S4Rt rebuild
Post by: dbran1949 on November 13, 2012, 12:18:12 PM
I am very interested to see how that gauge turns out - please keep the details coming on that


Title: Re: Monster S4Rt rebuild
Post by: Rob Hilding on November 13, 2012, 12:19:59 PM
 [popcorn] Subscribed


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 13, 2012, 01:06:29 PM
I am very interested to see how that gauge turns out - please keep the details coming on that

Ok, no problem.

The start-up screen with ability to reset the last top speed achieved.
(http://i1066.photobucket.com/albums/u403/Corsican79/null-15.jpg)

Emergency modes. In case more than one takes place they will appear for 3 seconds each.
(http://i1066.photobucket.com/albums/u403/Corsican79/null-13.jpg)

Shift light.
3 points are set for a three stage shift light, in my case 8500, 8750 and 9000
When reaching these rpm the white LEDs are turned off and red light on.
(http://i1066.photobucket.com/albums/u403/Corsican79/null-14.jpg)


Title: Re: Monster S4Rt rebuild
Post by: dbran1949 on November 13, 2012, 02:37:24 PM
what will you use to drive the display?


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 13, 2012, 02:45:30 PM
It's a universal gauge platform made here in Russia, which will be programmed and customised according to my design. 18 possible inputs are more than enough for my application.

http://www.amcservice.ru/proizvodstvo.asp?g=1406 (http://www.amcservice.ru/proizvodstvo.asp?g=1406)


Title: Re: Monster S4Rt rebuild
Post by: Ohmic on November 13, 2012, 03:02:58 PM
Very nice Alex. I'll personally be watching [popcorn]
We'll see about getting you some more electronics for it.


Title: Re: Monster S4Rt rebuild
Post by: dbran1949 on November 13, 2012, 03:15:35 PM
It's a universal gauge platform made here in Russia, which will be programmed and customised according to my design. 18 possible inputs are more than enough for my application.

http://www.amcservice.ru/proizvodstvo.asp?g=1406 (http://www.amcservice.ru/proizvodstvo.asp?g=1406)
Interesting - can't seem to find anything similar in the US but didn't search that hard. I see it also has a CAN bus interface as well as the discrete inputs.

Do you send them the drawings and they program the small OLED or do you do it yourself from a computer?


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 13, 2012, 03:23:30 PM
Bernard, thanks! Your parts are the heart of this build and a few major upgrades would have been impossible without your input.


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 13, 2012, 03:36:09 PM
Interesting - can't seem to find anything similar in the US but didn't search that hard. I see it also has a CAN bus interface as well as the discrete inputs.

Do you send them the drawings and they program the small OLED or do you do it yourself from a computer?

It's a universal platform so they program the gauge scale and function (Tacho, speedo, etc), you are only limited by a 270 degree swipe. Than you tell them which data you want on the oled and the design of the gauge face. In my case I wrote a rather detailed specification with drawings, font sizes, control button functions, etc.
it's quite possible you can program it by yourself, I do not think its rocket science. I'll ask them to make sure.


Title: Re: Monster S4Rt rebuild
Post by: COP TZR on November 13, 2012, 04:59:46 PM
is that headlight bucket metal or plastic??


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 14, 2012, 01:13:55 AM
is that headlight bucket metal or plastic??

Plastic


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 20, 2012, 06:21:46 AM
Minor update. Finished the rearsets brackets mock-up.

(http://i1066.photobucket.com/albums/u403/Corsican79/null-19.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-20.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-21.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-16.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-17.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-18.jpg)


Title: Re: Monster S4Rt rebuild
Post by: flanman on November 20, 2012, 07:12:30 AM
 [thumbsup] [popcorn]


Title: Re: Monster S4Rt rebuild
Post by: dufukincati on November 20, 2012, 09:41:16 AM
Send me a PM when you sell those S&P  rearsets.   [drool]


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on November 20, 2012, 10:40:54 AM
Send me a PM when you sell those S&P  rearsets.   [drool]

Sorry, already sold.


Title: Re: Monster S4Rt rebuild
Post by: graydo on December 23, 2012, 09:08:11 AM
Merry Christmas.....
Any progress to report with the toy?

 [popcorn]  [coffee] [thumbsup]


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on December 25, 2012, 09:16:31 AM
Merry Christmas :)
It's a busy time of the year, so just a little progress on the headlamp bracket

(http://i1066.photobucket.com/albums/u403/Corsican79/null-23.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-22.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-24.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-25.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-26.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-27.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-28.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-29.jpg)


Title: Re: Monster S4Rt rebuild
Post by: Pedro-bot on December 25, 2012, 08:22:34 PM
Subscribed.

Good work man!!!   [thumbsup]


Title: Re: Monster S4Rt rebuild
Post by: Ohmic on December 26, 2012, 06:31:52 PM
 [popcorn]


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on December 27, 2012, 07:30:11 AM
(http://i1066.photobucket.com/albums/u403/Corsican79/null-30.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-31.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-32.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-33.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-34.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-36.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-37.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-38.jpg)


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on December 28, 2012, 06:28:42 AM
Headlight brackets finished.

(http://i1066.photobucket.com/albums/u403/Corsican79/null-39.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-40.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-41.jpg)


Title: Re: Monster S4Rt rebuild
Post by: brutALEx on December 28, 2012, 06:32:55 AM
(http://i1066.photobucket.com/albums/u403/Corsican79/null-42.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-43.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-44.jpg)

(http://i1066.photobucket.com/albums/u403/Corsican79/null-45.jpg)


Title: Re: Monster S4Rt rebuild
Post by: freeclimbmtb on December 28, 2012, 10:05:03 AM
Me gusta.


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