Title: Really tired forks Post by: ChrisK on August 20, 2013, 07:37:08 AM When I push down on the front end of my bike, it travels down about 2-3 inches and then it doesn't push back up. I can easily lift it back up, and then it stays put. 1998 M900.
I crashed the bike in June, and am in the process of rebuilding it, expect to be back on the road in two weeks. I just noticed this problem while working on the wiring on the front end. What would this mean? Just really old, tired fork oil? I've owned the bike for almost exactly a year now (right around 5000 miles of ownership), and I've never serviced the oil, and don't know if the PO did or not. I plan on changing the oil, but should I be worried about another potential problem? I'm starting to think this issue was a contributing factor to my crash (anything that pulls more blame off of me, right?). I plan on doing either race tech springs or a full-blown conversion to newer GSXR forks when I have the cash. I weigh 210 so I'm sure I'm vastly overweight for what my forks were designed for. Anywho, any advice? Title: Re: Really tired forks Post by: ducpainter on August 20, 2013, 07:40:34 AM Either something is bent/misaligned, or the springs are worn out. I suspect something got tweaked in the crash.
Try loosening all the lower triple clamp bolts and the axle clamp bolts and push up/down to see if things will align. Title: Re: Really tired forks Post by: ChrisK on August 20, 2013, 07:56:41 AM So you're basically saying any lines (forks and axle) that aren't parallel or perpendicular to each other will cause this sort of problem?
Great news, DP, great news... I'll try that out tonight though. Title: Re: Really tired forks Post by: ChrisK on August 20, 2013, 08:06:12 AM I'm remaining hopeful that the forks aren't bent, because as a result of the crash nothing on them was even dinged. There wasn't a single mark on the forks, triples, or wheel. That said, the handlebar took a hard hit, along with the headlight.
I'm hoping this is installer error, plus some old oil. Title: Re: Really tired forks Post by: Speeddog on August 20, 2013, 08:16:03 AM Try dp's suggestion, forks twisting in the clamps is common when the bike is crashed.
Title: Re: Really tired forks Post by: ChrisK on August 20, 2013, 08:23:44 AM Try dp's suggestion, forks twisting in the clamps is common when the bike is crashed. Will do, thanks guys. Title: Re: Really tired forks Post by: ChrisK on August 20, 2013, 10:14:01 AM I was able to mess with it a bit at lunch, and got some results, still not perfect though. The forks aren't at the same height in the top triple, only off by 1-2 mm, but still I don't know how I missed that. So I'll suspend the front end tonight and make it perfect, then see what happens.
Title: Re: Really tired forks Post by: Ddan on August 20, 2013, 12:18:02 PM It's not uncommon that the top of the two forks protrude a little differently over the top triple. You want to check from the axle to the bottom clamp and then to the top triple on both sides. Those two measurements should be the same side to side. Do what DP said first.
Title: Re: Really tired forks Post by: ChrisK on August 20, 2013, 12:31:23 PM It's not uncommon that the top of the two forks protrude a little differently over the top triple. You want to check from the axle to the bottom clamp and then to the top triple on both sides. Those two measurements should be the same side to side. Do what DP said first. Ahhh that makes sense, don't know why I didn't know/think of that, I'll be doing this tonight and reporting back either tonight or tomorrow morning. Thanks fellas. Title: Re: Really tired forks Post by: ducpainter on August 20, 2013, 01:33:26 PM What I do is remove the wheel and adjust the forks in the triples until the axle slides all the way in and starts threading. Once you get that you shouldn't have to mess with them unless you disassemble.
Title: Re: Really tired forks Post by: ducatiz on August 20, 2013, 02:20:40 PM A very unscientific but useful method is to remove the wheel and reinstall the axle, then put a spirit level on the top triple and one on the axle. they should be the same.
Title: Re: Really tired forks Post by: ChrisK on August 20, 2013, 06:59:26 PM I did everything that was suggested above my last post and it helped quite a bit, you guys did good there. It springs back up now. However, it still feels tired. Like its far too easy for me to compress the forks. Does this point to an oil change, worn out springs, or possibly both? Also, I'm lazy, do these things take 10W fork oil?
Title: Re: Really tired forks Post by: ducpainter on August 20, 2013, 07:05:53 PM Stock springs are too light when new. Stiffer springs will actually smooth out the ride. Monster forks are under sprung and over damped from the factory.
I think they use 7.5 W. I would stick with that weight oil if you upgrade springs for your weight. Title: Re: Really tired forks Post by: Ddan on August 21, 2013, 01:45:26 AM Before you start throwing parts at it:
http://www.ducatiwiki.net/index.php?title=Suspension_Setup (http://www.ducatiwiki.net/index.php?title=Suspension_Setup) Title: Re: Really tired forks Post by: brad black on August 21, 2013, 02:46:37 AM if they're showa i'd go 5 weight or even try 2.5. this reduces the excessive high speed compression damping. but respringing with a linear spring and lowering the oil level is a great start.
but if they don't rebound when you push them down the oil has suddenly got a whole load thicker, the springs have suddenly collapsed, things are out of line causing stiction to hold them where they stop, or they're bent. the first two suggestions are most certainly rubbish. the third you've dealt with, the fourth you need to investigate i'd think. lift the front, unscrew the fork caps and see if the forks will move through their travel. Title: Re: Really tired forks Post by: ChrisK on August 21, 2013, 05:22:35 AM but if they don't rebound when you push them down the oil has suddenly got a whole load thicker, the springs have suddenly collapsed, things are out of line causing stiction to hold them where they stop, or they're bent. the first two suggestions are most certainly rubbish. the third you've dealt with, the fourth you need to investigate i'd think. lift the front, unscrew the fork caps and see if the forks will move through their travel. Could you elaborate on or reword your last sentence? It may be because I'm not a morning person but for some reason I'm having a hard time getting that. Thanks for listing out the scenarios. Question for everyone, since there are no marks from the pavement anywhere on the forks, triples, or wheel, how does a set of forks get bent in a crash like that? Can the shock induced to the handlebars do that? This was my first experience with a crash so I don't know much and I'm curious. Also, I'm going to build myself a fork compression tool, does anyone happen to know the diameter of the two small holes I'll be inserting bolts into? Title: Re: Really tired forks Post by: ducpainter on August 21, 2013, 05:27:17 AM The force to the bars can twist the forks in the triples causing increased friction.
It's also possible the wheel took enough of an unnoticed hit to bend the tubes. That's why Brad suggests removing the caps and springs and manually moving the forks through the range. Any binding would indicate something was bent. Title: Re: Really tired forks Post by: ChrisK on August 21, 2013, 05:39:28 AM Ahh okay, so basically disassemble so that I can freely move the forks up and down, and check for any irregularities.
I think I'm going to order a set of fork seals, then I'll pull them apart when those come in. Anything else I should know about/ look for? Anyone know the diameter of those holes? Title: Re: Really tired forks Post by: ducpainter on August 21, 2013, 05:41:38 AM I'm with Brad in the if it ain't broke don't fix it camp re: the seals.
Title: Re: Really tired forks Post by: ChrisK on August 21, 2013, 05:45:21 AM I'm with Brad in the if it ain't broke don't fix it camp re: the seals. Hmmm okay... suppose it's not a big deal to just try it without ordering the seals first. As soon as I get that tool made I'll pull them apart and see what's up. Title: Re: Really tired forks Post by: ducpainter on August 21, 2013, 06:24:35 AM Hmmm okay... suppose it's not a big deal to just try it without ordering the seals first. As soon as I get that tool made I'll pull them apart and see what's up. What tool do you need to check to see if something is bent?If all you end up doing is changing oil and springs they don't need to come apart any farther than removing the caps. ??? Title: Re: Really tired forks Post by: ChrisK on August 21, 2013, 06:35:18 AM Don't I need to compress them with something similar to this (below) so that I can pump the rod and get all the oil out?
http://www.ducati.ms/forums/attachments/superbikes/53266d1250558365-do-i-need-showa-fork-tool-sdc11429.jpg (http://www.ducati.ms/forums/attachments/superbikes/53266d1250558365-do-i-need-showa-fork-tool-sdc11429.jpg) Title: Re: Really tired forks Post by: ChrisK on August 21, 2013, 06:39:24 AM The way I understood it was the forks need to be compressed so that I can get at the nut on the underside of the cap, of course I'm probably wrong...
Title: Re: Really tired forks Post by: ChrisK on August 21, 2013, 11:53:13 AM NEVERMIND, anyone who may have had the same questions I did... this is a GREAT how-to video on changing the fork oil.
http://mpora.com/videos/Je4gKpr11?hd=false (http://mpora.com/videos/Je4gKpr11?hd=false) Title: Re: Really tired forks Post by: brad black on August 21, 2013, 02:53:17 PM what forks are in yours?
Title: Re: Really tired forks Post by: brad black on August 21, 2013, 03:04:25 PM NEVERMIND, anyone who may have had the same questions I did... this is a GREAT how-to video on changing the fork oil. http://mpora.com/videos/Je4gKpr11?hd=false (http://mpora.com/videos/Je4gKpr11?hd=false) that's an incredibly unscientific way to do it and makes me cringe, frankly. pull them apart, do it properly. the holes in the preload tubes are 10mm on showas. non adj have a dished washer holding them together, with the std springs you can probably pull the spacer down enough by hand. Title: Re: Really tired forks Post by: ChrisK on August 21, 2013, 06:22:42 PM Thank you, my local shop didn't have any 5W in stock so I'll be doing this tomorrow night.
Title: Re: Really tired forks Post by: ChrisK on August 21, 2013, 07:15:20 PM As far as which forks I have, I've never been too clear on how to determine that, I'm very new to this.
Title: Re: Really tired forks Post by: brad black on August 21, 2013, 07:44:24 PM post a photo.
Title: Re: Really tired forks Post by: ChrisK on August 22, 2013, 05:18:48 AM Here's a picture that shows the top cap:
(http://i842.photobucket.com/albums/zz345/chriskuecker/1F8A1410-0F59-4195-97F2-E8615ED68D54-22743-00000F9B37CE0368_zpsab8d33de.jpg) (http://s842.photobucket.com/user/chriskuecker/media/1F8A1410-0F59-4195-97F2-E8615ED68D54-22743-00000F9B37CE0368_zpsab8d33de.jpg.html) And here's the best one I have of the whole fork: (http://i842.photobucket.com/albums/zz345/chriskuecker/41E5417A-6A5E-46D4-8A7A-26B8E915D5C3-5526-0000031DDD1B08B4_zpsd8963853.jpg) (http://s842.photobucket.com/user/chriskuecker/media/41E5417A-6A5E-46D4-8A7A-26B8E915D5C3-5526-0000031DDD1B08B4_zpsd8963853.jpg.html) Title: Re: Really tired forks Post by: brad black on August 22, 2013, 06:02:36 AM showa adjustable.
Title: Re: Really tired forks Post by: ChrisK on August 22, 2013, 06:28:14 AM Wow. That's awesome. Pretty excited about that. Any tutorial anywhere on properly setting them up?
Also, the hole is 10 mm, so when building my compression tool will a 10mm bolt squeeze in or should I get 9 mm? Title: Re: Really tired forks Post by: ducatiz on August 22, 2013, 08:10:00 AM Showas.. GD-051 I think
Title: Re: Really tired forks Post by: ChrisK on August 22, 2013, 09:42:26 PM Okay I got the oil change done, here's a pic of what the old oil looked like:
(http://i842.photobucket.com/albums/zz345/chriskuecker/82BD6086-061B-40AF-A28F-582CD6F5B2B1-1022-0000010188ED85E8_zps9dc5be98.jpg) And here's what it looked like going in: (http://i842.photobucket.com/albums/zz345/chriskuecker/6E3399F2-81CA-4A05-B9EF-FF8696A5D25E-1022-0000010193639CDE_zps0f17c28c.jpg) The forks definitely behave a lot better now, thank you for answering all the dumb questions and for the help. I'd love to learn the proper way to dial them in, if anyone knows of a good set of directions for it? Title: Re: Really tired forks Post by: ChrisK on August 22, 2013, 09:44:19 PM I should also add, the whole point of taking them apart was to investigate for any bends... As I disassembled and reassembled everything seemed to be moving perfect. Fork leg sliding up and down in the tube just fine, on both.
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