Ducati Monster Forum

Moto Board => Accessories & Mods => Topic started by: stopintime on September 18, 2013, 02:21:43 PM



Title: 750 / 900 conversion, compatibility issues?
Post by: stopintime on September 18, 2013, 02:21:43 PM
If someone got a larger-capacity itch....

* throttle bodies fitment?
* exhaust port position (longer cylinders/heads)?
* belt covers ^ ? (do they even make carbon covers anymore?)
* 900 have adjustable cam pulleys?
* anything else?


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: ducpainter on September 18, 2013, 02:58:11 PM
All different...

No adjustable OEM pulleys on a 900.

Most people like a 5.5" wheel on a 900.


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: Speeddog on September 18, 2013, 03:00:05 PM
Between 750 and 900:

Throttle bodies are the same AFAIK.
Carbs are externally the same, a few different jets inside.

900 cylinders are ~10mm taller, so...
Exhaust port position is different.
Cam covers don't interchange.
Intake manifolds for carbies are different between 750/900.
I would suspect the ie manifolds are different as well.

My parts catalogues say '01 and '02 900's came with adjustable cam pullies, but AFAIK the 'small' (Non-DS) adjustable pullies are interchangeable with the fixed pullies.


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: Speeddog on September 18, 2013, 03:05:36 PM
Trans output shaft (coutershaft) is ~4.5mm rearward, as the trans gears are a bit larger on the 'big block'.


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: ducpainter on September 18, 2013, 03:10:48 PM
According to Ducati TB's are different...that might be because of the injectors.

Injectors are different between 750 and 900.

Manifolds are different



Title: Re: 750 / 900 conversion, compatibility issues?
Post by: brad black on September 18, 2013, 03:23:28 PM
750/900ssie injectors are all the same, they're the old 851/907 green end flow.  the 750/900 monster has the later style brown pico, as do all 620/800/1000ss and m ie.

the throttle bodies would vary in the idle throttle stop base setting.


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: ducpainter on September 18, 2013, 03:25:10 PM
Any idea why the numbers are different Brad?


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: brad black on September 19, 2013, 04:43:36 AM
the throttle opening?  smaller engine needs less opening.


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: ducpainter on September 19, 2013, 05:20:33 AM
the throttle opening?  smaller engine needs less opening.
Actually I was referring to the part numbers in the .pdf files available from Ducati.

I suppose they could have all been updated by now as those original files are 12 years old.  :-\


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: stopintime on September 19, 2013, 07:27:07 AM
Thanks guys  [thumbsup]

So far this is what 'someone' got out of it:
* check hub position and maybe adjust height according to ~4.5mm rearward output shaft
* can use the same throttle bodies (from an S2R 800 = S2R 1000), but on 900 manifolds?
* modifying exhaust pipes, weld in a ~10mm piece - diameter is the same AFAIK

* aftermarket rearsets - two lower mounting holes the same?
* carbon belt covers unobtanium? ('forced' to go SpeedyMoto)
 



Title: Re: 750 / 900 conversion, compatibility issues?
Post by: Speeddog on September 19, 2013, 08:05:11 AM
Not sure what would be the best route for fuel and spark, what ECU setup does the bike in question have?

Oddly enough, I've recently taken fairly accurate measurements, and yes, the lower rear mount points are the same.

I'm sure there are carbon covers somewhere, may have to get them second hand.


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: stopintime on September 19, 2013, 09:32:50 AM
Not sure what would be the best route for fuel and spark, what ECU setup does the bike in question have?
.........

800 DP ECU + PCIII

Decision has to made between built big bore 1000 (~1100) or 900 (~985).
The goal would be 110 bhp/Nm or 115 bhp/Nm for these two alternatives.

The largest option requires more exhaust parts/work (I guess), reflashed ECU for DS, other coils (?) and is generally more expensive. I'm not sure it's worth extra cost for the extra 5 bhp/Nm.

The 900 big bore can bump my torque from 91 Nm to 105-110  8)

If anyone questions my sanity... this isn't going to be as expensive as it sounds and I'll get a more reliable and robust engine.




Title: Re: 750 / 900 conversion, compatibility issues?
Post by: Speeddog on September 19, 2013, 12:44:18 PM
OK, that's pretty much what I figured.

I'd go with a DS1000-based motor rather than a 900-based motor.

Heads come with 2mm bigger valves already, better ports, more fins and short exhaust port (better cooling).
IMO, a more durable package when it's all hotted up.
 
I'm not sure when the big motors changed to the Vacural thin-wall castings.
I'd stay away from building up one of those, I'm a bit suspicious of their durability.
No FHE, so if there's folks that are getting good results from those motors, I'd love to hear it.

Your sanity has never been in question.  ;D


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: koko64 on September 19, 2013, 01:36:20 PM
I approve of this project [thumbsup].
 [popcorn]


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: stopintime on September 19, 2013, 01:36:48 PM
..........

Your sanity has never been in question.  ;D

Not sure about that :-\



Title: Re: 750 / 900 conversion, compatibility issues?
Post by: stopintime on September 19, 2013, 01:37:24 PM
I approve of this project [thumbsup].
 [popcorn]

Ok - then I'll do it  [beer]


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: brad black on September 19, 2013, 10:57:20 PM
Actually I was referring to the part numbers in the .pdf files available from Ducati.

I suppose they could have all been updated by now as those original files are 12 years old.  :-\

sorry, didn't get that.  which part numbers?


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: koko64 on September 20, 2013, 01:54:14 AM
Ok - then I'll do it  [beer]

Cheers. Something I always wanted to do.
If I get my Elefant I will look at getting more out of the Monster.
Are DS motors affordable enough to mean you dont have to do the MBP$$$ build?


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: ducpainter on September 20, 2013, 02:57:35 AM
sorry, didn't get that.  which part numbers?
Throttle bodies and injectors are listed with different part numbers for the 750 and 900 Monsters in the parts .pdf files on the Ducati site.


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: brad black on September 20, 2013, 01:40:26 PM
2002 750ie has 282.4.033.1A throttle bodies and 280.4.007.1A injectors (iwp043).

2002 900ie has 282.4.035.1A throttle bodies and 280.4.007.1A injectors.

the throttle body # are different as the base idle setting will be different - 1.3 vs 2.2 degrees or the like, and the idea is you just buy them and fit them.  as it's a compete assembly setting the throttles up is theoretically not required.

is that what you mean?


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: ducpainter on September 20, 2013, 03:28:43 PM
2002 750ie has 282.4.033.1A throttle bodies and 280.4.007.1A injectors (iwp043).

2002 900ie has 282.4.035.1A throttle bodies and 280.4.007.1A injectors.

the throttle body # are different as the base idle setting will be different - 1.3 vs 2.2 degrees or the like, and the idea is you just buy them and fit them.  as it's a compete assembly setting the throttles up is theoretically not required.

is that what you mean?
I guess so.

I did a '01 900 and an '02 750 and came up with different numbers.

It really doesn't matter.


Title: Re: 750 / 900 conversion, compatibility issues?
Post by: brad black on September 20, 2013, 06:37:58 PM
all the m900ie catalogues I have have the 28040071A injectors, the iwp043 brown pico injectors.  750/900ssie will have 21A, being the old iw031 green end flow.

they actually flow fairly similar amounts, and i'd expect the 043 pico are meant to be the replacement as such for the iw031 in the injector range.  but the monster fuelling is quite a bit leaner at low throttle from memory, like 20% less maybe, and about the same at wot.  so the 043 might flow more dynamically, sort of thing.  the white injectors in the later monsters are 12 hole versions of the 043 afaik.  which often flow more dynamically again.  the yellow 069 (998, 999, 748r) and pink 189 (s4rs, 1098, etc) are nominally the same, but dynamically the 189 flow 12% ish more I believe.


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