Ducati Monster Forum

Moto Board => Tech => Topic started by: Ddan on November 27, 2013, 04:11:09 AM

Title: Cylinder scuffing
Post by: Ddan on November 27, 2013, 04:11:09 AM
This is the vert cylinder from a '92 900 SS with JE high comp. pistons, standard bore.  It's been used on the track only for the last few years but the motor has just been run for diagnostic reasons since the last tear-down when it got valve guides.  I've got low compression on both cylinders, 180psi on the hor, and 150psi vert.  Leak down on both is 10%.  I haven't measured the bore for taper but I checked the ring end gap at the top, middle and bottom of the cylinder and got a max. difference of .04 mm.  So, what am I looking at?

(http://farm6.staticflickr.com/5523/11083049525_ae95d32fc6_o.jpg) (http://www.flickr.com/photos/23081877@N02/11083049525/)

(http://farm8.staticflickr.com/7316/11083244683_589901feac_o.jpg) (http://www.flickr.com/photos/23081877@N02/11083244683/)

(http://farm4.staticflickr.com/3698/11083052225_68a34f2511_o.jpg) (http://www.flickr.com/photos/23081877@N02/11083052225/)
Title: Re: Cylinder scuffing
Post by: Howie on November 27, 2013, 06:00:28 AM
I don't know what your readings should be with the high comp pistons and 10% leak down isn't awful but I would be concerned with the difference between the two cylinders.  Is all ring gap below 1mm.?  I have never seen a Ducati spec on taper, but typical would be 1-2mm.  Great photos, but I can't tell if the cylinders are actually scored.  I hope what we are seeing is piston material deposited onto the cylinder walls.  Maybe let Eric look at the cylinders?
Title: Re: Cylinder scuffing
Post by: Ddan on November 27, 2013, 06:14:16 AM
I've already talked to Eric and I am planning on bringing them down to him.  The cylinder isn't really scored but you can feel the different texture with your fingernail.  End gap ranged from .44mm to .48mm, within JE spec
Title: Re: Cylinder scuffing
Post by: Howie on November 27, 2013, 09:04:57 AM
Wow, I screwed up my decimal points, probably because I was one dose short on caffeine.  I will go back and changed them.  What do the piston skirts look like?  I'm thinking (hoping) what looks like scoring on the cylinders is an insignificant amount of material from the pistons nicely distributed by the rings.
Title: Re: Cylinder scuffing
Post by: Speeddog on November 27, 2013, 11:48:19 AM
Pictures of the piston(s)?

When you did the leakdown, where was most of the air going?

From your description, it sounds like the engine hasn't been run in a while?
Title: Re: Cylinder scuffing
Post by: Ddan on November 27, 2013, 02:03:42 PM
I'll get pics of the pistons.  

Up until this year the bike saw 6-8 trackdays per season, it's not been run this past summer.  

Hot, the air was going by the rings, cold it was rings an a bit by the exhaust valves.

I feel better now Howie    ;D
Title: Re: Cylinder scuffing
Post by: brad black on November 27, 2013, 02:30:44 PM
those marks appear to be consistant with what you generally see in these cylinders.  I've seen them in cylinders 500km old.
Title: Re: Cylinder scuffing
Post by: Ddan on November 30, 2013, 01:33:21 PM
First, thanks for all the responses.  I've finally got the piston pics, and while they show a little abrasion it doesn't seem that bad, and also doesn't seem to line up with the marks in the cylinders

(http://farm6.staticflickr.com/5549/11139508594_9881260bb9_o.jpg) (http://www.flickr.com/photos/23081877@N02/11139508594/)

(http://farm6.staticflickr.com/5534/11139617703_f46e7bb065_o.jpg) (http://www.flickr.com/photos/23081877@N02/11139617703/)

(http://farm4.staticflickr.com/3773/11139435295_03507022b4_o.jpg) (http://www.flickr.com/photos/23081877@N02/11139435295/)

(http://farm3.staticflickr.com/2838/11139434425_4e7d97afa0_o.jpg) (http://www.flickr.com/photos/23081877@N02/11139434425/)
Title: Re: Cylinder scuffing
Post by: Speeddog on November 30, 2013, 01:42:13 PM
From those pics, I'd zip it up and run it.

Get new pin clips, don't re-use.
Title: Re: Cylinder scuffing
Post by: Ddan on November 30, 2013, 01:49:20 PM
Even with the big difference in compression between the two cylinders?
Title: Re: Cylinder scuffing
Post by: ducpainter on November 30, 2013, 02:07:14 PM
Quote from: Ddan on November 30, 2013, 01:49:20 PM
Even with the big difference in compression between the two cylinders?
I'm not sure you've run it enough to really seat the rings... :-\
Title: Re: Cylinder scuffing
Post by: Ddan on November 30, 2013, 02:45:16 PM
Quote from: ducpainter on November 30, 2013, 02:07:14 PM
I'm not sure you've run it enough to really seat the rings... :-\
Well, I hadn't looked at it that way...   Should I put in new rings?  They're cheap enough
Title: Re: Cylinder scuffing
Post by: ducpainter on November 30, 2013, 03:01:57 PM
Quote from: Ddan on November 30, 2013, 02:45:16 PM
Well, I hadn't looked at it that way...   Should I put in new rings?  They're cheap enough
That would be your call, but they're basically brand new now.

The old girl needs a flogging I think.

You can replace them next winter when you're bored. ;D
Title: Re: Cylinder scuffing
Post by: Ddan on November 30, 2013, 03:18:22 PM
Quote from: ducpainter on November 30, 2013, 03:01:57 PM
That would be your call, but they're basically brand new now.

The old girl needs a flogging I think.

You can replace them next winter when you're bored. ;D

I'm bored   ;D 

and it wouldn't break my heart to not have to take the motor out for a few years

FWIW, the motor has 5 seasons on it, maybe 30-35 track days
Title: Re: Cylinder scuffing
Post by: ducpainter on November 30, 2013, 03:24:10 PM
Quote from: Ddan on November 30, 2013, 03:18:22 PM
I'm bored   ;D 

and it wouldn't break my heart to not have to take the motor out for a few years

FWIW, the motor has 5 seasons on it, maybe 30-35 track days
New rings won't stop you from needing to possibly take the motor out for a different reason.

Isn't that the motor that came with that bike that had been so carefully looked after? [roll]

You'll be bored next winter too. ;D
Title: Re: Cylinder scuffing
Post by: Speeddog on November 30, 2013, 03:26:43 PM
Has the motor been run under load?

Or just with the bike stationary?
Title: Re: Cylinder scuffing
Post by: Ddan on November 30, 2013, 03:34:19 PM
Quote from: ducpainter on November 30, 2013, 03:24:10 PM
New rings won't stop you from needing to possibly take the motor out for a different reason.

Isn't that the motor that came with that bike that had been so carefully looked after? [roll]

You'll be bored next winter too. ;D

Same motor

Quote from: Speeddog on November 30, 2013, 03:26:43 PM
Has the motor been run under load?

Or just with the bike stationary?
It hasn't been run under load since the last tear-down last winter
Title: Re: Cylinder scuffing
Post by: Speeddog on November 30, 2013, 03:44:25 PM
Have the rings been run under load?
Title: Re: Cylinder scuffing
Post by: Ddan on November 30, 2013, 03:47:07 PM
The pistons and rings were put in and have been run since '08.  The motor was torn down for valve guides last winter, cylinders off as well, and it hasn't been run under load since then.
Title: Re: Cylinder scuffing
Post by: Ddan on December 05, 2013, 06:36:43 AM
Thanks again for the input, and here's the latest.
I got the cylinders and pistons to Eric at Clubhouse  and learned a bit.  "Drop-in" pistons will drop in, doesn't mean they'll be a good fit.  Cylinder to piston clearance was .005+ and ring end gap was probably twice what it should be.  When I was putting the motor together I knew Ducati matched pistons to the cylinders, A, B, or C and I wondered how that was dealt with using aftermarket pistons, but never went further than wondering about it.  I have B cylinders, and I guess it makes sense that JE sizes the piston to the tightest cylinders; Eric checked my pistons to an A cylinder he had and it was much tighter.  So I've probably had those compression numbers since I put it together and it ran pretty well.  My options were (1) to hope to find a set of good A cylinders on Ebay or wherever, or (2) have my cylinders re-plated and sized to my pistons.  It seemed that the Ebay option still left a lot of chance to have a less then good result so #2 it is.  It'll be interesting to see the new compression numbers.