Title: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 25, 2015, 02:50:41 AM Just fitted one to the M900.
The pressure plate has an attached first driven steel plate that is waved in shape like the curved steel driven plate in the stack. You have to remove the first driven plain steel plate at the top of the stack as the pressure plate's attached waved plate takes its place. The idea is that the waved plate on the back of the pressure plate gives good even feel and gradual engagement as you release the clutch. I thought it would be a good thing for newbies as I'm sharing the bike with one of the kids. The pamphlet with the kit describes the pressure plate as an anti-clank pressure plate. Maybe the waved plate somehow "preloads" the stack a little reducing clutch noise. I hope to test it tomorrow and report. Title: Re: EVR Progressive Engagement Pressure Plate Post by: brad black on April 25, 2015, 06:59:12 PM couldn't you just add another curved/cone plate? we used to find that more of them made them drag. even the normal steel plates with a bit of warp makes them drag. will be interesting.
Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 25, 2015, 07:11:43 PM Yeah, I'm gonna find out if it's snake oil or fair dinkum. The last (first/outer?)steel plate is removed, so they have just riveted another curved plate on the back of the pressure plate to replace it. It is waved in regular increments around the circumference between rivets rather than dished, say every 5 cm or so, if you can imagine that.
If the sun stays out then I'll test it this arvo. I also threw in a complete stock, steel, old style OEM clutch, the whole kaboodle. All up 2 kg heavier. I'll put the light stuff in the Hyper. [evil] Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 25, 2015, 10:33:24 PM Got to test the EVR PP this arvo.
The EVR PP gave excellent progressive feel and had a nice progressive engagement zone when you released the clutch. However, it did drag terribly and made neutral very difficult to find. The adjustment of stack height, even using the minimum stack height and less did not solve the issue. Very disappointing, because the improvement in one area was at the expense of an annoying problem in another. This is pretty much as Brad predicted. I have a lot of spare clutch plates and was able to manipulate stack height in an attempt to get a compromise. I also played with the clutch master adjustment via the piston adjuster pin and the lever adjustment, but could not get a satisfactory result. Even with maximum lever travel and piston adjustment the dragging was unacceptable and much more than a stock clutch in good condition. All the clutch parts were new or nearly new and I tested repeatedly with the OEM PP and the EVR PP. I went back to an oem pressure plate and got an overall better result. I like to tune my clutch for my own preference, and in this case was aiming for more feel and a more gradual engagement so a newbie (my daughter) would stall less and accidently wheelie less. Basically make it safer. I could not quite emulate the progressive engagement of the EVR pressure plate, but I got close and without the annoying dragging. If anyone has fitted one and achieved good results or knows a trick on how to make them work please let me know. My concern is that even with a minimum stack height and maximum clutch throw, it still dragged. Bugger. :P Title: Re: EVR Progressive Engagement Pressure Plate Post by: Howie on April 25, 2015, 11:02:29 PM If you have a big bore slave on the bike now putting the stock one back on would increase travel, helping with the drag problem, but increasing effort needed at the lever. I wonder if EVR has a clutch stack available with the proper height for that pressure plate?
Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 25, 2015, 11:13:30 PM Ok. One last possible solution before I beg MW for a credit on my returning the part (it is used now after all [bang]).
Run a below minimum stack height with Barnett steel driven plates in combination with OEM old model steel plates and TPO heavy duty springs. The Barnett driven plates are thin. I have done this before with success on my M900 with no clutch slip and a wonderfully light clutch pull. The TPO springs will hopefully stop clutch slip, but don't feel so heavy with a low stack height and my combination of master and slave cylinders which has a light feel and long clutch throw. So I'm trying do the opposite of the late clutch kits. Less plates, low stack height and heavier springs. Right, what could possibly go wrong? ;). Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 25, 2015, 11:18:41 PM If you have a big bore slave on the bike now putting the stock one back on would increase travel, helping with the drag problem, but increasing effort needed at the lever. I wonder if EVR has a clutch stack available with the proper height for that pressure plate? Yeah, you read my mind Howie. Spend more $$$. [laugh] Probably the EVR kit of clutch slave cylinder, clutch plates and springs. [laugh] Bugger that! ;D I am running the stock long throw slave cylinder with 999 radial masters. Long and light, even with TPO springs (the heaviest I've come across). Time to break out my Barnett driven plates. Imagine doing this with a wet clutch? Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 26, 2015, 12:51:11 AM I got the stack height low and well under 33mm with lots of sub 1.6mm straight plates driven plates (all bar one) from my Barnett stash. The instructions say not to go under 33.5mm in stack height, so if it still grabs then you're make the beast with two backsed.
And it still grabs, to buggery. Worst of all, it's a bit unpredictable on shifts with a loud bang you don't want to hear. I'll contact MW. For the money, very disappointing. MW will need the feedback on this product. I cant emphasise the goodwill we have from our sponsors, so it's important they get constructive feedback. Back to the stock pressure plate again with my own careful set up to get a result that will give a good take up and light clutch with no grabbing or slipping. It's usually just a matter of taking the time to tune components, and I tried to buy a shortcut ;). Title: Re: EVR Progressive Engagement Pressure Plate Post by: Yogi on April 26, 2015, 10:19:56 PM Hey Koko I am running the EVR pressure plate on my M1100 I had all the problems you have had. However I have now got it spot on. I need to check my notes as I experimented with all sorts of stack heights to try to get it to work. At the moment I have it set up with the quiet clutch mod adding an additional Friction Plate to stop the rattle. Neutral is difficult to find but engagement is perfect and no dragging.
I have the Oberon slave. And different Levers (PP Tuning) they have a different curve to the lever. A lot of how the clutch functions is in the lever position, set the lever position to get it to bite where you want, rather then where your hand wants it to be. Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 26, 2015, 10:34:20 PM I had the CRG lever all the way out. I had the adjustment pin giving max clutch throw. Was it the EVR plate or EVR progressive Engagement plate?
If it was the fancy version, did you remove the first plate? Howie sggested running 4 springs. I might try it but then slipping could be an issue with a lower stack height. I have a Vee Two 4 poster I can try. How many plates you need to remove? Title: Re: EVR Progressive Engagement Pressure Plate Post by: Yogi on April 27, 2015, 01:47:05 AM It is the Anti Rattle Plate, with the riveted wave steel plate. I removed the first steel as directed, but if I remember I had to do some messing around with the stack height as the original stack would not work.
OK found my notes albeit from when I first tried it without the quiet mod. EVR PP Friction P 2mm Steel Friction P 1.5mm Steel Friction P 1.5mm Steel Friction P 1.5mm Steel Friction P 1.5mm Steel Friction P 1.5mm Steel Friction P 2mm Steel Friction P 2mm Steel (removed two 1.5mm Steels) This was very quiet and that is all my notes said. I can pull my clutch down if your not getting anywhere and give you my exact set up including the quiet mod? The M1100 came standard with a 40.5mm stack, using a 2mm steel as the first and last inner most two plates together with no friction plate in between. There is no way the EVR plate will work with this. I tried it by leaving the 2mm plates and removing one of the 1.5mm plates to compensate for the EVR PP. It bit straight off the bars and dragged badly. That looed like this. EVR PP Friction P 2mm Steel Friction P 1.5mm Steel Friction P 1.5mm Steel Friction P 1.5mm Steel Friction P 1.5mm Steel Friction P 1.5mm Steel Friction P 1.5mm Steel Friction P 2mm Steel 2mm Steel This had one 1.5mm Steel Removed. I run all six springs in my set up. Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 27, 2015, 02:00:44 AM Thanks Yogi
It seems you need to also remove one of the two inner driven plates to ease off the stack. While the instructions dont say this I will try this as a last attempt. This did cross my mind, but I was concerned about one inner steel plate supporting the stack. Ill remove one plate and put a 2mm plate in at the base of the stack. Ill also run a 4 post drun (Vee Two) with some heavy duty springs that came with (thanks He Man). If that dont work with either slipping or grabbing, then Ill seek a return on the goods. Ill let MW know the outcome. You shouldnt have to go outside EVRs spexs to make their part work, but it apoears you do. :P I already strayed oast the spec in the installation guide. Cheers Yogi [beer] Title: Re: EVR Progressive Engagement Pressure Plate Post by: Yogi on April 27, 2015, 02:11:47 AM Your welcome, don't give up yet though. It took me ages to get a clutch that would work as it should with that plate. Like you say the instructions are not very good and I think they assume all the plates are 1.5mm. So telling you to drop the first plate in my instance meant loosing a 2mm plate. Offer is still there if you want me to tear down my clutch , wont take 10 mins.
Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 27, 2015, 02:23:08 AM Thanks but it wont be necessary Yogi. :) Dropping the one plate as in the instructions isnt enough. Cheers mate. [beer]
I will run two less steel plates, one off each end and all will be 1.5s except for the base plate. Wow that will be a low stack height. Ill run my heavy springs (4) to try and a soft lever effort with no slip. I guess if you want to drop two plates, theres only two places you can do it, each end. If the feel isnt vastly improved once it doesnt grab or slip, then Ill send it back. Stay tuned. ;D Title: Re: EVR Progressive Engagement Pressure Plate Post by: Yogi on April 27, 2015, 11:28:22 AM Done it. My stack Height is 39.6mm this includes the innermost modified Friction Plate (Silent Mod) Here is what I am running now.
EVR PP Friction P (2.94mm) 1.5mm Steel (1.50mm) Friction P (2.95mm) 1.5mm Steel (1.48mm) Friction P (2.97mm) 1.5mm Steel (1.52mm) Friction P (2.94mm) 1.5mm Steel (1.50mm) Friction P (2.93mm) 1.5mm Steel (1.52mm) Friction P (2.88mm) 1.5mm Steel (1.52mm) Friction P (2.91mm) 1.5mm Steel (1.50mm) Friction P (2.92mm) 2mm Steel 2.05mm) Friction Plate Modified (2.77mm) Absolute ball ache to get this right lots of trial and error, but now I have nice engagement and I can hear my engine not my clutch. Had this set up for just over a year, bike is ridden hard and the clutch has performed flawlessly. Hope this helps anyone else looking at using this kind of PP. Title: Re: EVR Progressive Engagement Pressure Plate Post by: Howie on April 27, 2015, 11:51:04 AM Just for the sake of clarity the idea behind the 4 spring idea my thought was in stead of the fancy pressure plate. My thought was lighter pull would make the clutch easier to modulate. And yes, it will slip before minimum stack height, but hopefully at that point the young lady would have enough experience and two more springs would then cure the slipping. Good idea? Dunno.
But then again, Yogi has the formula. Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 27, 2015, 01:11:38 PM Thanks Yogi and Howie.
Since the bike is an M900 with less plates I'll have to measure my results without hard reference to stack heights. That info is great for anyone with an 1100, and can be applied in principle to 900s. The big thing I got from Yogi's info was the removal of the innermost steel driven plate. Something you shouldn't have to do, but there's no where else to do it on the stack besides the front you are instructed to move. The 4 post idea is one I have tried and works well for lever effort. I'm running that at present at Howie's suggestion. I had a drum aside to do it and it's giving a better result than the fancy pressure plate. I may try the EVR plate with the 4 post hub/drum in conjunction with the inner driven plate removed. Howie, do you have any reservations about only having one steel driven plate at the base of the stack? It's the only way I've got any chance of getting the stack to a workable height, even when only using 1.5mm plates. Title: Re: EVR Progressive Engagement Pressure Plate Post by: Howie on April 27, 2015, 01:16:36 PM I don't see it as a problem, no guarantee though.
Title: Re: EVR Progressive Engagement Pressure Plate Post by: koko64 on April 30, 2015, 04:01:11 AM I spent some time experimenting today. Trying to get the plate to work without marking it. It has small rub marks. I am leaning towards seeking a credit on the EVR plate.
I was able to achieve a really nice progressive clutch engagement by just swapping over the dished plate in the stack with the first plate on the outside of the stack. The EVR plate basically has a dished plate stuck to it, so I guess I'm a copycat. Works better than the EVR plate with no side effects and no mucking around. Just adding a dished (or curved plate) in place of the last outermost plate without removing the one in the stack can cause clutch drag and grabbing as Brad pointed out. Unfortunately the EVR plates instructions don't cover any of that except to mind your stack height maximums and minimums and remove one outer plate. As Yogi said you need a bunch of 1.5mm plates to have half a chance of getting the clutch to behave. You also have to remove a plate from each end of the stack. You need to be comfortable with running one driven plate at the base of the stack which supports the whole clutch pack. Don't go too heavy on the springs with this plate unless you have succeeded in avoiding clutch drag to the point its starting to slip. The pressure plates thickness may be preloading the springs too. I decided to run my four poster Vee Two drum with strong springs to give a light clutch action for the newbie while avoiding slip. Howie's suggestion is working really well. The tolerances of the EVR plate are nice and tight on the OEM drum but can be too close for aftermarket drums, so keep that in mind. Probably depends on the make. As the stack height got lower and lower when using a couple of Vee Two drums the tolerances got tighter and tighter. The pressure plate could jam on the drum. EVR appear to make some really good stuff like their 48 tooth clutches, but this item, as beautiful as it is, isn't worth the money imo. If you want a beautiful pressure plate, EVR have their regular vented version. Our good sponsors Moto Wheels were happy for me to return it. I gave them all my observations and what I learned trying to make the part operate as intended. Cheers. |