Batteries and reg/rec

Started by greenmonster, July 02, 2017, 05:04:10 PM

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greenmonster

Bought new bike.
Few trips later, bike dead one morning.
Replaced lead w Shorai.
Intemittent charging indication now and then,
sometimes f half an hour.
Bike dead again.
Charged old lead f 20 hours w small charger,
it shows 13,6 V.
Bike starts, batt shows 14.6 at idle, no change when revved.

I guess my reg/reg is shot?
Are both batteries shot too?
M900 -97 
MTS 1100s  -07

koko64

#1
Get that Shorai juiced up or it could get hurt. Try not to let it have more than 14.8ish volts, so use a LiFePo4 charger.

Yeah that reg could have a bad connection too or be on the way out. Test it all.

Howie might wander by..:)
2015 Scrambler 800

ducpainter

Quote from: greenmonster on July 02, 2017, 05:04:10 PM
Bought new bike.
Few trips later, bike dead one morning.
Replaced lead w Shorai.
Intemittent charging indication now and then,
sometimes f half an hour.
Bike dead again.
Charged old lead f 20 hours w small charger,
it shows 13,6 V.
Bike starts, batt shows 14.6 at idle, no change when revved.

I guess my reg/reg is shot?
Are both batteries shot too?

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Howie

Until all is sorted out use the lead acid battery.  Also, keep in mind your battery voltage reading only indicates state of charge, not battery health.  That requires a load test.

Your big problem is intermittent because when the bike is charging well all will test good.  I would suggest hooking up a voltmeter, maybe something like http://www.dx.com/p/v27d-3-digit-led-display-panel-digital-voltmeter-black-dc-3-0-30v-198830 and when your charging rate falls off get to work with your DVOM.  Also, what is this new bike?


greenmonster

New to me, bought used w 32k km's on odo.

Lead batt showing 14.6V at all times and not changing w revs,
isn 't that indicating reg/rec is bad?
How does alternator malfunctioning show?
M900 -97 
MTS 1100s  -07

Howie

14.6 is .1 volt high and high for idle and I agree, does indicate a regulator operating out of spec, but shouldn't cause your problem.  You might want to check the accuracy of your meter.   Open cell battery voltage 13.6 is high too, even for an AGM.  Open cell voltage should be read after the surface charge is removed for example, headlight on for a few seconds.  IMO, overcharge by .1volt would not cause immediate battery failure, but could shorten life.  I suspect, from your description, you have an intermittent problem which is why I recommended riding with a meter.  Then when it happens you can pinpoint it to a regulator, stator or connection.

greenmonster

#6
Ok, thanks.
Will start w checking connections.

Confused over bike going from fully working
to completely dead ( batt down to like 5V) just a few days later w only
Immobilizer draining, could ECU b culprit?
Is this

a valid load test?
M900 -97 
MTS 1100s  -07

Howie

A good test, but not as accurate as a proper load test, which is, with a carbon pile apply a load of 3X the amp hour rating or 1/2 the cold crank rating for 15 seconds.  Most of us, including me are stuck with what was done in the video.  For your bike (I'm assuming it is the 1100)  I would use 10.5 volts.  An alternative to a load test is impedance  https://www.amazon.com/Amprobe-BAT-500-Battery-Impedance-Tester/dp/B003ZBA2XQ, not as accurate, but does not stress the battery and can be done on a close to flat battery.

My thoughts, based on what you are saying, is your charging system is failing intermittently.  Could  be regulator, stator or wiring.  Ummm even a corroded battery connection or bad ground.  That leaves you with a choice of two diagnostic techniquics,  shotgun or pinpoint.  Shotgun is replace eveything that can cause the problem.  Could get costly on a Duc.  Pinpoint is go to work when the problem happens.  Strange thing is, if it is the 1100 you should be getting a code.  Electrex has a good trouble shooting guide  http://www.electrosport.com/technical-resources/diagnosis-center/fault-finding-guide

greenmonster

#8
Ok, thx.
Corroded batt conn it isn't.
Changed reg/rec, Vm shows 14.1 now, idle and revving.
Friend measured his 1098, shows same values.
Testride now and report back.
M900 -97 
MTS 1100s  -07

greenmonster

Over 2 hours drive, no yellow light.
So far, so good. :)
M900 -97 
MTS 1100s  -07

greenmonster

It was the reg/rec.
Shorai toasted.
If ever a Li/Fe again, I`d get the type that doesn`t allow fully discharging.
M900 -97 
MTS 1100s  -07