07 S2R 800 Big Brake Question

Started by CabbageFumes, May 18, 2026, 06:22:04 PM

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CabbageFumes

I picked up an 07 S2R 800 that came with 300mm brake rotors originally, but the previous owner attempted a big brake conversion and did it poorly. The rotors are 320mm, which is expected. The calipers are gold 900/750/etc as expected. I've read that this is a pretty straightforward swap, but something in this particular swap isn't right. The calipers have the mounting ears ground down about 5mm for the rotors to fit. This can't be right. I've confirmed that the calipers are the ones that are supposed to be the ones that are a plug and play fit. Is it possible that the rotors are from an incompatible model with too much offset? I can see the rotors sticking out on either side when looking at it straight on. If the rotors had half as much, or maybe no offset, it seems like the calipers would line up correctly. What am I missing here?

Howie

That is the problem.  Another problem is I don't remember what offset you need.

CabbageFumes

Quote from: Howie on May 18, 2026, 10:00:25 PMThat is the problem.  Another problem is I don't remember what offset you need.
that is the problem meaning I have the wrong rotors? It's been a rocky road so far. I picked up a pair of original calipers and of course they were way off. I picked up a pair of original style rotors and the hub flange is larger on the wheels I have now, which means I would have to get the original style wheel with the smaller 300mm hub flange. So, unless I get new wheels, I need to get this to work. Being new to this bike and Ducati in general, does anyone know if I need 0 offset rotors, or another version of the rotor that has less offset than the ones I have now?

stopintime

If ( IF !!! ) the calipers are correct you'd normally need discs from one of many Ducatis. They are called 10mm offset, but if you measure they're not actually 10mm, but close enough. "Close enough" because the only alternative is 15mm offset (from 999R I think...)(or something similarly unique)
268,000 km/eighteen years - loving it

CabbageFumes

Quote from: stopintime on May 19, 2026, 01:15:53 PMIf ( IF !!! ) the calipers are correct you'd normally need discs from one of many Ducatis. They are called 10mm offset, but if you measure they're not actually 10mm, but close enough. "Close enough" because the only alternative is 15mm offset (from 999R I think...)(or something similarly unique)
the calipers are the standard 4 pot gold that most Monsters had around 2000. The rotors that are on the wheels I have stuck out a generous amount past the outside of the rim edge. The same as I have calipers that came in the bike had about 5mm ground off of the mounts, so it's possible that I have the 15mm style rotors that required 5mm of the caliper ears removed.

Duck-Stew

748R is the culprit.

Same bore to fit the wheel.
Same six bolt pattern on the same diameter.
Increased rotor offset, because ??

I borrowed a 748R rotor once to test fit something.
Bike-less Portuguese immigrant enjoying life.

Duck-Stew

Quote from: stopintime on May 19, 2026, 01:15:53 PM..snip.. from 999R I think ..snip..

749/999 bikes dropped a rotor bolt and went down to 5.  The R bikes may have had an increased offset though.  Don't know.
Bike-less Portuguese immigrant enjoying life.

CabbageFumes

Quote from: Duck-Stew on May 22, 2026, 09:24:51 PM749/999 bikes dropped a rotor bolt and went down to 5.  The R bikes may have had an increased offset though.  Don't know.
The wheels I have are 5 bolt, larger than the S2R 800 bore. I think the center bore is 70? Anyway I measured the rotors that were on my wheels, and they are 15mm from bottom mounting surface to top surface of disc. I think I'm looking for a 759 style rotor? 320, 5 bolt, large bore(I don't know if all 5 bolt are large, compared to 6 bolt, small center bore that was original to the bike), and 10mm offset.

Duck-Stew

Five bolt front wheel on an S2R, well, someone's done a swapper-o.

Could be 749/999 bits.  Maybe S4RS.
Bike-less Portuguese immigrant enjoying life.

CabbageFumes

Quote from: Duck-Stew on Yesterday at 03:21:49 PMFive bolt front wheel on an S2R, well, someone's done a swapper-o.

Could be 749/999 bits.  Maybe S4RS.
This is my dilemma. With the original forks, adding these wheels/rotors/calipers was close, but not compatible as far as rotor-caliper alignment. The prior guy just hacked away at the caliper ears until they sorta fit. I sourced a replacement set of calipers, now I just need to figure out whether a pair of 10mm offset rotors are the fix.  [bang]

stopintime

Not sure, but you describe a "10mm" offset. The disc is 5, so there's 10 left for offset.
268,000 km/eighteen years - loving it