Anyone know around how many amps the starter relay uses?

Started by Drunken Monkey, March 25, 2009, 01:59:24 PM

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Drunken Monkey

Not the amps FROM the relay (answer: a buttload) but rather how many amps it takes to actuate the relay in the first place.

I'm looking to replace my handlebar controls with some tiny ones, with tiny (~20 gauge) wires and I'm just curious if it can handle the load.

If not I can always wire in a relay, but it seems pretty stupid to use a relay to activate yet another relay.

Thanks in advance.
I own several motorcycles. I have owned lots of motorcycles. And have bolted and/or modified lots of crap to said motorcycles...

Ducnial

Using an ohm meter measure the resistance of the relay coil.

Current(I) = Voltage (E)/Ohm (R)   

I=E/R 

R=E/I

E:I*R



mitt

Quote from: Ducnial on March 25, 2009, 05:05:42 PM
Using an ohm meter measure the resistance of the relay coil.

Current(I) = Voltage (E)/Ohm (R)   

I=E/R 

R=E/I

E:I*R


That should be close enough.  If the relay is mechanical, it will change its coil resistance (impedance) as it pulls the plunger.  Best bet is to find a part number and look up the specs.

mitt

Howie

Or crank the bike over with an ammeter connected in series with the small positive wire going to the solenoid, better yet, one with an inductive probe.  A meter that will capture the highest reading is best.  It will probably take more amperage to pull in the plunger than it will take to hold it.  Then add a couple of amps as a safety margin.

mitt

Quote from: howie on March 25, 2009, 08:53:46 PM
Or crank the bike over with an ammeter connected in series with the small positive wire going to the solenoid, better yet, one with an inductive probe.  A meter that will capture the highest reading is best.  It will probably take more amperage to pull in the plunger than it will take to hold it.  Then add a couple of amps as a safety margin.

I don't think an inductive probe will work with a DC current - no alternative current to induce a secondary current.  For DC current you need a Hall type sensor probe, or like you said, a meter in series, or a good low resistance shunt (resistor) in series and a volt meter to measure the voltage drop across the shunt.

mitt

64duc

Quote from: mitt on March 27, 2009, 10:11:12 AM
I don't think an inductive probe will work with a DC current - no alternative current to induce a secondary current.  For DC current you need a Hall type sensor probe, or like you said, a meter in series, or a good low resistance shunt (resistor) in series and a volt meter to measure the voltage drop across the shunt.

mitt


  Or, if you don't have any of these meters, just install an inline fuse holder in series, start with a 5 amp fuse and work down till one blows. Then go back up one size. 

Poor boy test.
94 M900, 64 Diana 250

Major Slow

Why do need to mount the switch on the handlebar. Do what the choppers do, mount it under the seat or tank. The only time you need to start the bike you are sitting still. It needs to be easily accessed when sitting on the bike in case it kills. No real reason for it to be on the handle bars.

You cannot argue with crazy because crazy is not willing to be convinced. Hell, it's not even willing to listen to the arguments.

Langanobob

#7
QuoteI don't think an inductive probe will work with a DC current - no alternative current to induce a secondary current.  For DC current you need a Hall type sensor probe, or like you said, a meter in series, or a good low resistance shunt (resistor) in series and a volt meter to measure the voltage drop across the shunt.

Fluke and others sell "Amp Clamp" type meters that will measure both AC and DC.  Don't know what the operating principle is for DC mode and it would be interesting to find out.  It's probably Hall Effect like you mentioned. They look the same on the outside as a regular AC inductive probe amp meter. 

mitt

Quote from: Langanobob on March 27, 2009, 01:03:43 PM
Fluke and others sell "Amp Clamp" type meters that will measure both AC and DC.  Don't know what the operating principle is for DC mode and it would be interesting to find out.  It's probably Hall Effect like you mentioned. They look the same on the outside as a regular AC inductive probe amp meter. 

Yes, most Hall sensors are clamp type also.

mitt

Drunken Monkey

I own several motorcycles. I have owned lots of motorcycles. And have bolted and/or modified lots of crap to said motorcycles...

Howie

Quote from: Langanobob on March 27, 2009, 01:03:43 PM
Fluke and others sell "Amp Clamp" type meters that will measure both AC and DC.  Don't know what the operating principle is for DC mode and it would be interesting to find out.  It's probably Hall Effect like you mentioned. They look the same on the outside as a regular AC inductive probe amp meter. 

Not to mention the good ol' Sun VAT 40 dating back to the '70s

Norm

I wire bikes from scratch and I use 14g (I think) for the wire from the switch to the relay. So far, none of the magic smoke has escaped.