Clutch slave rebuild?

Started by d3vi@nt, March 05, 2017, 02:30:20 PM

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d3vi@nt

Looks like I can get internals from the dealer, but I can't figure out how the heck to disassemble it.

Here's what I have. AFAIK it's stock. Can't find a '99 parts diagram, so I'm going off a 2000, which I believe is the same. Although the diagram doesn't look much like what I have in my hands...

'13 MTS GT
'99 ST2
'07 M695 - Sold

ducpainter

Not sure when they changed them. My '96 Monster is on the third or fourth seal. The non rebuildable cylinders had this toothed pattern on the visible face that looked like a sprocket.

If it is a rebuildable cylinder you just need to blow some air in through the open bleeder. I don't believe there is a retaining ring. Make sure you catch the spring that's in there. You'll need to hone the cylinder body before reassembling.
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d3vi@nt

Quote from: ducpainter on March 05, 2017, 02:55:26 PM
If it is a rebuildable cylinder you just need to blow some air in through the open bleeder. I don't believe there is a retaining ring. Make sure you catch the spring that's in there. You'll need to hone the cylinder body before reassembling.
Funny, that's all there was to it --blew some air in there and it popped out, spring attached. The seal looks good and I can't get the cylinder disassembled, so hopefully a good cleaning will suffice.

Why does one need to hone the cylinder body? Corrosion or pitting? It looked pretty smooth...

Thanks for the info!
'13 MTS GT
'99 ST2
'07 M695 - Sold

ducpainter

Corrosion typically, usually in the area inboard of the piston...at least on my bikes. Besides, you always should give a new rubber seal a fresh crosshatch pattern to wear in on...and lube the snot out of it with brake fluid on assembly. [thumbsup]

"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent."



OwnyTony

Is the brake fluid to swell the rubber seals?

ducpainter

Quote from: OwnyTony on March 06, 2017, 11:21:57 AM
Is the brake fluid to swell the rubber seals?
No. The fluid is to prevent damaging the seal during assembly.
"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent."