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Author Topic: Injecting foam into clip-ons?  (Read 6118 times)
DRKWNG
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« on: May 11, 2008, 10:55:48 PM »

Has anyone here tried injecting any sort of foam into their bars as a way to dampen road buzz?  I know that some of the higher end Bianchi steel road frames had a "plug" of foam that was injected into the seat tube/bottom bracket shell junction and allowed to dry as a means to dampen vibration.  Was wondering if anyone had tried anything like that on their powered bikes as a means to get more comfort... 
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teddy037.2
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« Reply #1 on: May 11, 2008, 11:03:55 PM »

no idea, but we can certainly try! waytogo
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DRKWNG
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« Reply #2 on: May 11, 2008, 11:07:30 PM »

Oi!!  Are you following me?
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teddy037.2
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« Reply #3 on: May 11, 2008, 11:15:14 PM »

ummm, yes?

no?
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herm
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« Reply #4 on: May 12, 2008, 12:00:28 AM »

if you try this, please keep us posted. i am going to give my clip ons a full riding season to get used to them, but dammit they are not very comfortable, and i am interested in anything that might help waytogo
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DRKWNG
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« Reply #5 on: May 12, 2008, 12:02:54 AM »

I think I might give it a shot if I can find the right sort of foam.  The clip ons that came with my new bike are pretty comfy now that I have gotten the levers into a decent position (decent, not yet perfect) but there is just a lot of high frequency buzz coming through to my hands and that is what I am hoping the foam might be able to smooth off.  I know that some people have used sand to dampen such frequencies, but I don't really want to go down that road...
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mmakay
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« Reply #6 on: May 12, 2008, 03:46:51 AM »

Foam by itself probably won't do much to help.  The Bianchi frames you refer to are using much thinner wall tubes.  The foam used there eliminated a "ringing" of the tube itself.  (The tube walls would literally be deforming, so the foam damped that motion.)  Clip-ons don't ring, per se, but rather transmit, linearly, the vibration of the bike.  Bar ends help because the energy of the vibration has to accelerate more mass, so the amplitude of the waves is smaller.

On the other hand, if you had some mass embedded in the foam, the energy of the vibration would be absorbed by trying to move that mass within the foam.  So, if you took some Great Stuff expanding foam, and could somehow get lead shot into it while it was setting up, that would probably work very well.  Expanded polyurethane like that has pretty good damping properties.  You just need something for it to damp.
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« Reply #7 on: May 12, 2008, 08:13:24 AM »

http://www.barsnake.com/  I have not used this but it looks like it should work.
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« Reply #8 on: May 12, 2008, 10:20:54 AM »

http://www.barsnake.com/  I have not used this but it looks like it should work.

I have used both versions of Barsnake on my I4's and have the liquid version in my "other" twin. Good stuff! I find no need for it on my S4RS strangely enough. Just diff harmonics than my "other" twin I guess.  Evil
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« Reply #9 on: May 12, 2008, 10:26:46 AM »

http://www.barsnake.com/  I have not used this but it looks like it should work.

+1 on that I was trying to think of the name when this was posted.
My Ducati SS benefitted greatly from the extra weight,  they were another off brand though.
On my current Monster <without clip-ons> I have the heavy throttlemeister and the all vibration was muted.
www.throttlemeister.com
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« Reply #10 on: May 12, 2008, 05:17:42 PM »

Hm, why not try lead shot with bar ends?  No bounce clip-ons!!
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« Reply #11 on: May 12, 2008, 07:58:33 PM »

Foam by itself probably won't do much to help.  The Bianchi frames you refer to are using much thinner wall tubes.  The foam used there eliminated a "ringing" of the tube itself.  (The tube walls would literally be deforming, so the foam damped that motion.)  Clip-ons don't ring, per se, but rather transmit, linearly, the vibration of the bike.  Bar ends help because the energy of the vibration has to accelerate more mass, so the amplitude of the waves is smaller.

On the other hand, if you had some mass embedded in the foam, the energy of the vibration would be absorbed by trying to move that mass within the foam.  So, if you took some Great Stuff expanding foam, and could somehow get lead shot into it while it was setting up, that would probably work very well.  Expanded polyurethane like that has pretty good damping properties.  You just need something for it to damp.

 This is a great explanation.  waytogo

 But let me add just a little.....

 Basically every substance in the world has whats called a resonant frequency, or basically a frequency that makes it vibrate. The more dense the substance the harder it is to make it vibrate and the lower the resonant frequency.
 With this in mind think of a bell on the counter of your local dry cleaners. You ring the bell and it vibrates at a high pitch but if you lightly touch it with the tip of your finger the tone changes and the frequency lowers and it won't ring as long. This is a result of making the bell more dense.
 The same thing happens when you ride your bike. The vibration you feel is the frequency the bike is transmitting at a given RPM and you can feel it in your hands when riding. I'm sure it feels different as the RPM's change. If you change the resonant frequency of the bars by changing it's density then it will not vibrate at the same number of cycles per second and will feel different on your hands. A higher frequency will feel annoying and buzzy and a lower frequency will go mostley un-noticed.

 The idea of the "bar snake" is to lower the resonant frequency by making it more dense and giving the illusion that the vibration no longer exists.

 So the short answer is adding any substance to the inside of the bars will most likely change it's properties and give you a different feel to the bars as you ride.

 What I did in the past that worked really well was to use a silicone caulking and lead shot you can buy at any Dick's sporting goods in the hunting dept.

 Take the lead shot and mix it with the caulking and then insert it into the hollow bar. Put some tape on one end to stop it from leaking out or use the barend weight wrapped in something and lightly tightened to allow it to be still used inside the end of the bar. Let it dry in accordance to the instructions on the tube of caulking and then remove the barend and take off whatever you used to wrap it and then re-install the bar end and you're all set to go! 
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DRKWNG
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« Reply #12 on: May 12, 2008, 08:17:32 PM »

Thanks for all the replies!!   chug 

I like the idea of the bar snake, but I only need it for the clip-ons on my Daytona.  So with that in mind, I will most likely try the caulk solution simply because I already have some silicone caulk laying around and can get the lead shot super easy. 

Thanks again guys!
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« Reply #13 on: May 12, 2008, 08:18:48 PM »

Buy these, they work.

http://bontrager.com/model/04579/en
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DRKWNG
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« Reply #14 on: May 12, 2008, 08:21:40 PM »

Now that is interesting.  And to think, I needed to pay the bike shop a visit in the near future anyhow.
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