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Author Topic: REBUILD: Capo's S4R; NEW PICS MAY 23 + LIST of MODS!!  (Read 24488 times)
DrDesmo
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« Reply #60 on: May 22, 2009, 05:42:00 AM »



Adam
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DucHead
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« Reply #61 on: May 22, 2009, 05:54:45 AM »

That is awesome!  I wish I could get my engine black.  *sigh*

Powdercoating the case covers is pretty easy.
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'05 S4R (>47k mi); '04 Bandit 1200 (>92k mi; sold); '02 Bandit 1200 (>11k mi); '97 Bandit 1200 (2k mi); '13 FJR1300 (1k mi); IBA #28454 "45"
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« Reply #62 on: May 22, 2009, 07:18:25 AM »

is that black wrinkle?

i think i know what i want to do when i finish summer classes...
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2006 Ducati S2R1100 Yea.... stunttin like my daddy CHROMED OUT 1100!!!!


Check out my Latest Video! 05/13/2017 :https://www.youtube.com/watch?v=P4xSA7KzEzU
dbran1949
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2007 S4RS Black Termis


« Reply #63 on: May 22, 2009, 07:24:04 AM »

Are the exhaust headers chrome plated, or is that ceramic coating?
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jasaretta
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« Reply #64 on: May 22, 2009, 02:11:36 PM »

WOW is all i can say

What a great effort and a BEAUTIFUL bike.

If i sat my bike on a work bench, took my tools and stripped it down, laid the parts on the floor in a systematic manner, then started to rebuild it. I would end up with a pile of parts laid on the floor in a systematic manner.

I really admire people that can do that - well done.
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This place feels nice. Black S4RS, CRG Barend mirrors, vented clutch cover, gold clutch plate, gold pazzo racing levers, full 50m termi system, little carbon extras....oh yeah ...almost forgot....ban corporate coffee!
DucHead
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« Reply #65 on: May 22, 2009, 06:51:06 PM »

is that black wrinkle?

i think i know what i want to do when i finish summer classes...

Is what black wrinkle?  The cowl is carbon fiber.

Are the exhaust headers chrome plated, or is that ceramic coating?

Polished stainless.
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'05 S4R (>47k mi); '04 Bandit 1200 (>92k mi; sold); '02 Bandit 1200 (>11k mi); '97 Bandit 1200 (2k mi); '13 FJR1300 (1k mi); IBA #28454 "45"
DucHead
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« Reply #66 on: May 23, 2009, 03:18:07 AM »

I think he's almost done!!!   [moto]



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'05 S4R (>47k mi); '04 Bandit 1200 (>92k mi; sold); '02 Bandit 1200 (>11k mi); '97 Bandit 1200 (2k mi); '13 FJR1300 (1k mi); IBA #28454 "45"
fastwin
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« Reply #67 on: May 23, 2009, 09:04:50 AM »

I hear they run better with the rubber plugs out of the exhaust. laughingdp I've been following this thread for a while... awesome job! applause Turned out great, that's one really cool scooter! waytogo You have to be proud of the end result.
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« Reply #68 on: May 23, 2009, 10:10:20 AM »

i was talking about that other S4RS wth the black side cases.

that bike looks sick though, its like a jet with those exahust caps
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2006 Ducati S2R1100 Yea.... stunttin like my daddy CHROMED OUT 1100!!!!


Check out my Latest Video! 05/13/2017 :https://www.youtube.com/watch?v=P4xSA7KzEzU
DucHead
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« Reply #69 on: May 24, 2009, 03:44:12 PM »

Some details:
"...the first major upgrade and involved the fitting of the DP ‘Race’ kit consisting of a full 50mm exhaust system with carbon termis, SPS camshafts open top airbox and a DP ECU. While the heads were off, John Hackett ported them. A lightweight DP flywheel was fitted.  The engine produced 135hp at the rear wheel on the JHP dyno, with a wide flat torque curve.

Gearing was (and is) 15/44, a little higher than the ‘normal 14/42 but with the higher RPM afforded by the DP ECU, a good turn of speed is to be had with the engine able to pull to 10,000 in top.

The suspension was upgraded to Ohlins R&T forks with 4 pad Brembo radial calipers lightweight racing discs and magnesium lower yoke this was a DP kit, and an Ohlins remote reservoir and hydraulic preload shock was fitted on the rear. 

Wheels were replaced with Marchesini forged magnesium 10 spoke items shod with Pilot Powers. Cycle Cat rearsets were sourced and fitted.

A little later came the slipper clutch and the DP silicon hose kit. The JHP slipper clutch is probably the best mod on the bike and significantly lowered my track day lap times.

For the bodywork I went through a series of design iterations, I wanted red (all Ducati’s should be red) but broken with another colour, I also wanted some carbon fibre to be seen. This resulted in the black and white checker stripe where the black is the carbon fiber of the underlying component, white panels bordered by a carbon fiber line break up the large expanse of red on the tank, side panels and seat cowl. Custom airbrushing was incorporated into the seat cowl and belly pan.

The work was entrusted to Sudden Impact in Dagenham, they were able to grasp the concept and their master painter Clayton set to work, it took many many hours to complete, each checker square had to be individually masked, 20 coats were applied and no difference in depth can be felt between the carbon fiber and colour coats.

The frame, swing arm and other components, were dispatched to Aerocoat for powder coating in high gloss black, the frame was shorn of superfluous bracketry, tabs for securing the wiring welded on and the tail shortened, the large casting flash on the swing arm was removed.

As the engine was to be completely stripped for modifications, the opportunity was taken to powder coat the engine castings. This involved the removal of all bearings, seals and studs, and the stripping of the existing coating, all casting flash marks were removed. Again the work was entrusted to Aerocoat with the finish in satin black.

Meanwhile, the engine components were being worked on by JHP, the crank was lightened and balanced, RS Pankle H beam connecting rods were fitted, the heads were machined to accept Pistal RS 13.5:1 pistons. The gears were lightened by Kaema in Germany.

The powder coated castings were delivered to JHP and Dave Martin started the rebuild, lightweight RS gear selector drum, RS alternator and Bucci timing belt pulleys were installed. All fasteners were replaced with titanium items.  Dave really went the extra yard on this engine to get it spot on and involved two dry assemblies.

I had fabricated over 30 individual items from titanium or aluminium, each stock component was examined to determine (a) if it had to be there in the first place and (b) if it did could it be made lighter. Aluminium components were anodized by Peterborough Plating.  The mesh grills covering the radiator and oil cooler required the design and fabrication of a new system of mounting the rad fans.

Additional components were sourced, top yoke from Speedy Moto, handle bars and risers from ABM, Fren Tubo carbon fiber oil lines from Carpimoto.  Controls are radial masters both for brake and clutch from ISR custom anodized black, front brake calipers were upgraded to Brembo M4 monoblocs as fitted to the 1098. A Electreon lightweight quick action cam was fitted to the throttle bodies.

LIST OF MODS
 Engine

JHP Ported Heads
Corse Lightweight Crankshaft
Pankl H Beam Titanium Rods
Pistal 13.5-1 Pistons
SPS Camshafts
DP Lightweight Flywheel
Bucci Billet Timing Belt Pulleys
Lightened Gears Wheels
RS Billet Gear Selector Drum
RS Lightweight 270W alternator.
JHP Slipper Clutch
JHP Clutch Cover
JHP Clutch Slave Cylinder
Magnesium Clutch Casing
Amsoil Oil Filter
Billet Water Hose Nipples
Samco Silicon Water Hoses
Samco Silicon Fuel Hoses
Fren Tubo Carbotech Oil Hoses
Electreon Throttle Cam
Krankvent Corse Type Engine Breather
ARP Engine Mounting Bolts
DP 50mm Full System with Carbon Termis
DP ECU
DP Airbox & Filter
All Fasteners Titanium

Chassis
Marchesini Forged Magnesium Wheels
Michelin Pilot Power 2CT Tires
Ohlins R&T Forks with Custom Valving and Springs
Marchesini Magnesium Bottom Yoke
Brembo Monobloc Radial Calipers
Titanium Caliper Bolts (Front & Rear)
Titanium Rotor Bolts (Front & Rear)
Titanium 12 Point Rear Axle Nuts
Billet Front Wheel Spindle &12 Point Nut
Ohlins Shock with Remote Reservoir & Pre-Load Adjuster, Custom Valving
Cyclecat Rearsets
DID 520VM Chain
STM Quick Change Rear Sprocket  with Titanium Bolts
AFAM Lightweight Front Sprocket (15T)
Titanium Shock Linkage Bolts
Speedymoto Top Yoke
Taper Roller Headstock Bearings
ABM Superbike Bars
Desmoworld Bar Risers
ISR Radial Brake & Clutch Levers
Fren Tubo Carbotech Brake & Clutch Hoses
CRG Lanesplit Mirrors
MRA Spoiler Screen (Smoked)
Carbon Fibre
   Front Fender
       Fairing
   Headlamp Shell
   Headlamp Brackets
   Fuel Tank
   Fuel Tank Cap
   Seat Cowl
   Tail
   Rear Hugger
   Belly Pan
   Chain Guards
   Sprocket Cover
   Ignition Lock Cover
Oberon LED Indicators
Visitech LED Tail Light
YUASA YTZ7S Lightweight Battery
Billet Frame Plugs
Custom Radiator and Oil Cooler Grills
All fasteners either Titanium or Aluminium (no steel fasteners left on bike)
Over 30 Custom Fabricated Lightweight Components.

Powder Coated Engine Cases and Covers
Powder Coated Frame and Swing Arm
Custom Paintwork by Sudden Impact

Engine Built by JHP (Dave Martin)
Dyno Tuning by JHP"
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'05 S4R (>47k mi); '04 Bandit 1200 (>92k mi; sold); '02 Bandit 1200 (>11k mi); '97 Bandit 1200 (2k mi); '13 FJR1300 (1k mi); IBA #28454 "45"
♣ McKraut ♣
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« Reply #70 on: June 05, 2009, 12:23:50 PM »

this is beyond sick.
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« Reply #71 on: June 08, 2009, 05:11:40 PM »

13.5:1 pistons?!?!

i take it, that's race gas only.

or only 2.5 or so away from diesel territory. cheeky
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MonsterMan1036
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« Reply #72 on: June 08, 2009, 09:34:48 PM »

13.5:1 pistons?!?!

i take it, that's race gas only.

or only 2.5 or so away from diesel territory. cheeky

My bike is running just a bit higher compression and runs fine on 93/94 octane, it's all in how it's tuned.


That is a very cool bike!! chug
« Last Edit: June 08, 2009, 09:37:13 PM by MonsterMan1036 » Logged

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