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Author Topic: Removing cooolant overflow/reserve tank on S4Rs. Easy way?  (Read 1155 times)
Billyzoom
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« on: November 09, 2010, 07:16:26 PM »

I want to remove the coolant reservoir to paint it black to it will disappear into the bike, but it looks impossible to get out without removing a bunch of other nonsense.  Any tips?  It's an 07 S4Rs.

Thanks!
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booger
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« Reply #1 on: November 11, 2010, 11:05:11 AM »

Don't know for sure but those look to be made from polyethylene plastic. Paint won't adhere to it.
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ducpainter
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« Reply #2 on: November 11, 2010, 12:37:58 PM »

Don't know for sure but those look to be made from polyethylene plastic. Paint won't adhere to it.
The proper adhesion promoter will help.
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DucHead
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« Reply #3 on: November 11, 2010, 02:59:36 PM »

I removed mine and replaced it with a dirtbike overflow container which I hide behind the right radiator shroud.  Alternatively, you could put it behind the steering stem.



Later, I removed the airbox, and did a little more tinkering.  I like the view through the bike:

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'05 S4R (>47k mi); '04 Bandit 1200 (>92k mi; sold); '02 Bandit 1200 (>11k mi); '97 Bandit 1200 (2k mi); '13 FJR1300 (1k mi); IBA #28454 "45"
Bill in OKC
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« Reply #4 on: November 12, 2010, 10:29:51 AM »

I went through the same problem.  I had to remove the throttle bodies to get it out.  I read through a lot of adhesion promoter / painting plastic info / some threads on boiling the tank in black dye - also the low expansion coolant, thinking I could eliminate the tank completely - and ended up like above getting the smaller black dirtbike overflow tank and mounting it up by the headstock (no airbox) with zip ties until I can figure out a better way to attach it.  I also tried a 748 upper tank but I could not get it to fit in the S4Rs frame.  I'd like to know how you do.
« Last Edit: November 12, 2010, 10:33:58 AM by Bill in OKC » Logged

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