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Author Topic: Need Help!!!!! trouble with handlebar install  (Read 1435 times)
drkhorse
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« on: July 28, 2012, 10:27:32 AM »

I'm trying to install an aftermarket handlebar and risers kit on my 09 Monster 696. I had no trouble removing all the controls, grips and levers. However once I reached handlbar I cant remove the stock risers (picture attached). I've tried using my racket wrench with a hex head but the bolts just wont budge no matter how hard I pull. Do I need some sort of power tool to get this off? If so what kind? I don't want to keep forcing it and risk stripping the bolts.




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ducpainter
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« Reply #1 on: July 28, 2012, 10:37:07 AM »

There is a nut on the underside of the top triple.

You'll need to use a wrench.
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drkhorse
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« Reply #2 on: July 28, 2012, 01:01:17 PM »

The nut on the underside wasn't budging either, I hit it with some WD-40 let it sit for a while and that finally did the trick. Thanks!   
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ducpainter
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« Reply #3 on: July 28, 2012, 01:38:33 PM »

It is your handlebar mount after all. Grin

It needs to be tight. I think I'd use a torque wrench to put it back together.
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Raux
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« Reply #4 on: July 28, 2012, 02:15:44 PM »

pretty certain manual says 45 nm +/- 5%
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ducpainter
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DILLIGAF


« Reply #5 on: July 28, 2012, 02:38:36 PM »

pretty certain manual says 45 nm +/- 5%

That's pretty tight... Wink
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Nottsbiker
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« Reply #6 on: July 30, 2012, 05:34:55 AM »

If you use a decent quality allen key (guess the US calls them the same as we do) that fits well you can then 'extend' it with a long tube and increase the torque you can put through to the bolt. Alternatively you can do the same with a breaker bar / allen key socket combo.
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« Reply #7 on: July 30, 2012, 09:35:51 AM »

pretty certain manual says 45 nm +/- 5%

That's 5 Nm more than the axle on my KTM FWIW. You'll probably want to (as said) put a torque wrench to it.

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