M620 no spark with key on more than 10 secs

Started by mantzas, July 12, 2013, 08:50:41 AM

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mantzas

Hallo from Greece!
I bought a 02 Monster 620 on january, crashed it and now riding it again.
My problem is that sometimes it won't start. I can't determine when and why just sometimes it won't get spark and doesnt start.
So another problem that maybe related is that if i turn the key on for more than 10 secs and less than 15 ofcourse, the ecu cuts the power to the coils thus no spark is created to ignite the engine.
Is there a module or parameter in the ecu that will cut the coils power after 10 secs?
Thanks!
2002 Monster 620ie

Howie

Yes, the immobilizer cuts power after about 15 seconds.  Turn off, remove key, try again.

SpikeC

Spike Cornelius
  PDX
   2009 M1100S Assorted blingy odds and ends(now gone)
2008 Bimota DB5R  woo-Hoo!
   1965 T100SC

mantzas

No, I'm not talking about the immobilizers 15 sec I;'m aware of this fuction.
If i push the start button 10 secs after key on it cranks and sends fuel normally the only thing missing from the equation is the spark!
I traced down the wiring and found that the power to coils is cut by the ecu.

SpikeC have you heard of this problem before? How are you so sure it's a battery?

Thanks
2002 Monster 620ie

SpikeC

 Based on numerous threads on this site regarding similar issues. How old is the battery? Does it live on a battery tender? Has it been load tested?
Spike Cornelius
  PDX
   2009 M1100S Assorted blingy odds and ends(now gone)
2008 Bimota DB5R  woo-Hoo!
   1965 T100SC

mantzas

If i turn the key on and off again and press start button quickly it starts no prob
No battery tender, i dont know how old the battery is since i bought it second hand.
How can i load test it?
Thanks
2002 Monster 620ie

Howie

You can either bring the battery to a shop (preferable) since most of us don't have a load tester or do a shade tree (not as good) test.  Hook a multi meter  across your battery, set on DC volts.  Remove fuel pump fuse so engine dos not start,  Crank for 15 seconds.  Voltage should stay over 9.6 volts.

SpikeC does accuse the battery for everything, but this time he might be correct.  A marginal battery can cause this.  If the battery tests good move on to connections and ground.

mantzas

Ok, i will check the battery tomorrow, but if I'm going to check the wiring I have to trace the current to the ecu, as everything is ok after the ecu.
2002 Monster 620ie

brad black

the cheap way is to press the start button within 10 secs of key on.  how hard can it be?

the expensive way is to fix it.
Brad The Bike Boy

http://www.bikeboy.org

mantzas

Yeah thats what i do, but the problem is that sometimes it doesnt start from the first time.
And it will not start at all no matter the seconds.
I just think i have duplicated this condition by letting the key on for more time.
Thanks
2002 Monster 620ie

mantzas

Checked battery and seems ok.
Lights on, spark caps off, cranking for 15 secs and voltage didn't go under 12.7
Any ideas?
2002 Monster 620ie

Howie

OK, the battery is not the problem.  How are you determining no power to the coils after 10 seconds?

mantzas

Connecting the voltmeter to the coils. When I push the start button they should have 11-12 volts but mine have 0-0.5 v after 10 seconds.
If i push the start button earlier they are ok 12v and spark plugs fire.
2002 Monster 620ie

brad black

i'd pop another ecu into it and see if that fixes it.  if it doesn't start moving downstream from there.
Brad The Bike Boy

http://www.bikeboy.org

suzyj

It might be worth checking that he ecu is properly bolted down to its heat sink. Running the coils continually draws a fair bit of power, which goes through big transistors in the ecu. They're probably overheating and shutting down.

That said, I don't think it's reasonable to expect the ecu to drive the coils continually when you're not trying to start the bike. If I was coding it, I'd put a timeout in for self preservation.


2007 Monster 695 with a few mods.
2013 Piaggio Typhoon 50 2 stroke speed demon.