Ducati Monster Forum

powered by:

February 24, 2025, 09:21:25 PM *
Welcome, Guest. Please login or register.

Login with username, password and session length
News: Please Help
 
   Home   Help Search Login Register  



Pages: [1]   Go Down
  Print  
Author Topic: 2003 Monster 620ie Dark - Durability Mods?  (Read 2397 times)
Daikuma
New Member
*
Offline Offline

Posts: 2



WWW
« on: August 05, 2013, 08:26:16 PM »

So I've been rolling around LA on my new-to-me 2003 Monster 620ie Dark for about a week now, and I have noticed a few things:

1) Slight leak (not even what I'd call weeping) from oil filler plug.  De-greased the engine and related areas to help locate other leaks.
2) Smells like gasoline a LOT.  Since I can see no leaks anywhere, could that be unburnt fuel coming out the exhaust?  Is that just new plugs or is there anything else I can do?
3) ECU disconnected and hose end plugged.  Will I suffer too bad for reconnecting it?
4) Possible oil leak at the crankcase "breather" (or whatever the stock return canister thing is called).
5) Some wear in the various (I am guessing) hose lines on the bike.  Does anyone know if there is just a "new rubber" kit I can buy to replace all of the existing lines?
6) High pitched whistle/whine that accompanies the bike at all times when it is on.  What causes this sound?

The valves were done about 1000 miles before I got the bike, and she RUNS like a champ. I am just looking to get ahead of any maintenance than to try and do it after something fails.  This is my daily driver; it cannot be allowed to fail.
Logged

Photography so Good it should be Illegal!
Skybarney
Fako
Hero Member
*****
Offline Offline

Posts: 2113


Feel free to PM me - No public replies.


WWW
« Reply #1 on: August 06, 2013, 11:39:57 AM »

You may have a vacuum leak.  Whistling is usually and indicator  Smiley  It is always good to replace all the hoses once every decade or so ( :
Logged

Two things I don't do.  Keyboard bullies and hypocrites.
Feel free to PM me if needed, otherwise you will find me elsewhere.
IZ
Hero Member
*****
Offline Offline

Posts: 6543


TOB/DMF member since '02


« Reply #2 on: August 06, 2013, 12:04:53 PM »

Your new-to-you '03 620, eh? 

I'm always curious to see if anyone ever ended up with mine after the wreck.
Logged

2018 Scrambler 800 "Argento"
2010 Monster 1100 "Niro" 
2003 Monster 620 "Scuro"



This just in..IZ is not that short..and I am not that tall.
brad black
Hero Member
*****
Offline Offline

Posts: 2066


WWW
« Reply #3 on: August 06, 2013, 03:36:34 PM »

get someone who knows what they're doing to look at it.  then you'll get an answer from someone who can actually see and hear what you're talking about.
Logged

Brad The Bike Boy

http://www.bikeboy.org
DarkMonster620
According to some, a bottomless pit eating machine
Post Whore
******
Offline Offline

Posts: 38065


Enjoying the ride


WWW
« Reply #4 on: August 06, 2013, 03:47:23 PM »

get someone who knows what they're doing to look at it.  then you'll get an answer from someone who can actually see and hear what you're talking about.

+1
Logged

Carlos
I said I was smart, never that I had my shit together
Ducati is the pretty girl that can't walk in heels without stumbling. I still love her.
"When you have eliminated all which is impossible, then whatever remains, however improbable, must be the truth."
Fergus
Full Member
***
Offline Offline

Posts: 233



« Reply #5 on: August 07, 2013, 08:44:16 AM »

1) Slight leak (not even what I'd call weeping) from oil filler plug.  De-greased the engine and related areas to help locate other leaks.
I had this problem with my '06. My memory's weak, but I believe I pulled it off and looked at the flat area underneath the cap. I found that there was a very small bead left over from manufacturing that hadn't been smoothed off. I took a knife and smoothed it down. The problem was solved.
Logged
Scooter Montgomery
Hero Member
*****
Offline Offline

Posts: 615


Milford, NH


« Reply #6 on: August 08, 2013, 11:54:17 AM »

I had this problem with my '06. My memory's weak, but I believe I pulled it off and looked at the flat area underneath the cap. I found that there was a very small bead left over from manufacturing that hadn't been smoothed off. I took a knife and smoothed it down. The problem was solved.

I had a leak like that. Replaced the plastic cap with a metal one, problem solved. Same thing with the crankcase breather.
Logged

2003 620 Half Dark/ Half Silver 35,000 happy miles
Speeddog
West Valley Flatlander
Flounder-Administrator
Post Whore
*****
Offline Offline

Posts: 14813


RIP Nicky


« Reply #7 on: August 08, 2013, 12:02:42 PM »

~~~SNIP~~~
6) High pitched whistle/whine that accompanies the bike at all times when it is on.  What causes this sound?
~~~SNIP~~~

Could be over-tight belts, or a tensioner roller dying.

Or could just be a normal Duc noise that sounds odd to you.

Whereabouts in LA are you?
Logged

- - - - - Valley Desmo Service - - - - -
Reseda, CA

(951) 640-8908


~~~ "We've rearranged the deck chairs, refilled the champagne glasses, and the band sounds great. This is fine." - Alberto Puig ~~~
Howie
Post Whore
******
Offline Offline

Posts: 17372



« Reply #8 on: August 08, 2013, 03:08:17 PM »

Having Speeddog give that bike a good physical exam is a great idea waytogo
Logged
Daikuma
New Member
*
Offline Offline

Posts: 2



WWW
« Reply #9 on: August 09, 2013, 03:45:52 PM »

I'm over in Baldwin Park and I work in Burbank.

I'd be grateful for anyone (Speeddog) waytogo local who knows Ducati to give the ride a lookieesee.

I read online about the manufacturing defect in the plastic fill plugs causing the o-ring not to seat properly.  Going to replace the plug and the breather with the metal alloy ones.

Also compiling a list of hoses and belts that can be replaced.  As far as I can tell all the rubber on this thing (not to mention the spark plugs, wires, and coils) are 10 years old, so time for a basic parts overhaul.

Performance wise I have only my former bike (a Yamaha V-Star Custom 650) as a comparison.  I'm educating myself as to sport bikes as fast as I can.  I'm starting to feel somewhat less that I am going to fly into a divider or end up with my body hanging out the back door of a semi truck with my head as the anchor, but any bike treats you like you treat it, so I am going to treat it well.

Oh and thanks everyone for the great ideas!

« Last Edit: August 09, 2013, 03:57:09 PM by Daikuma » Logged

Photography so Good it should be Illegal!
Pages: [1]   Go Up
  Print  
 
Jump to:  


Powered by MySQL Powered by PHP Powered by SMF 1.1.21 | SMF © 2015, Simple Machines
Simple Audio Video Embedder
Valid XHTML 1.0! Valid CSS!
SimplePortal 2.1.1