02 Monster Fuel Level Sensor

Started by dusty, July 23, 2019, 09:26:17 PM

Previous topic - Next topic

dusty

Hey guys. Dealing with more fuel tank issues, accidentally shattered the black POM plastic sheath of the fuel level sensor (one of these sensors). Given that a replacement is ~$200, I'm inclined to trim back the black plastic sheath, and machine a new flange out of aluminum to sit on top of it as a cap, sealed with an internal o-ring. Anyone ever taken one of these apart to see how it seals?
Alternatively, if someone has one of them lying around.. ;)


Qomomoko

that is something I will do on my S4 bucket list [thumbsup]
Not a fan of not having the low fuel warning work; has caught me 3 or 2 times in 10k miles.

g luck!

PaydayGabe

Afternoon folks,,   gonna throw my 2 cents in the pot just for kicks.
   My bike had sender issues also.
Tested dead of course  :-[.  So  being the curious fool I am I decided to investigate.
  I gutted the float and potting compound by removing the end caps.  Took a smaller socket and extension and drove the center portion out in one piece.  Then I had to surgically open it w/ hammer and chisel.  Hey, ,  it's junk anyway.   
   Inside the potting compound is a small circuit board w/a capacitor and the wiring.
That's it. Totally repairable. 
So , at $203.95 from The Ducati dealer,  I found other options.
   Previously I purchased a billet bung nut to replace the busted one on the sender.   That was about $30. 
Went to the local Ace hardware,  found a hard rubber stopper to fit in bung.  $ 1.91.
Cut a small metal washer to fit in the bung nut and WAMMO!  Plugged that POS off.
   Once the machine is finished and running, I'll test ride for miles per tank and fuel as needed.  Sorry,  , I don't do Photobucket or whatever is required to post photos on this forum.   Why is this???
  Good luck with your projects and ride safe.

Speeddog

Quote from: PaydayGabe on August 06, 2019, 05:22:24 PM
~~~SNIP~~~ 
Went to the local Ace hardware,  found a hard rubber stopper to fit in bung.  $ 1.91.
~~~SNIP~~~

You may find that rubber plug isn't gasoline-proof.

Fill the tank with gas and set it in a place where it can leak out safely.
Leave it for a week or so to find out.

Quote from: PaydayGabe on August 06, 2019, 05:22:24 PM
~~~SNIP~~~ 
I don't do Photobucket or whatever is required to post photos on this forum.   Why is this???
~~~SNIP~~~

The cost of storing and work necessary to maintain the pile of pics is way too much.
- - - - - Valley Desmo Service - - - - -
Reseda, CA

(951) 640-8908


~~~ "We've rearranged the deck chairs, refilled the champagne glasses, and the band sounds great. This is fine." - Alberto Puig ~~~

PaydayGabe

Thanks Speedy,
   Appreciate the time and explanation on the Photo issue.
   Definitely gonna test that plug before any traveling.   
   Gotta figure out my turn signal issue and she's done.    Cheers,  , G.

ducpainter

I've used cork, with great success, for fuel openings.

A small plate, with a cork gasket, should work if the rubber doesn't.
"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent."



PaydayGabe

  Cheers to that Painter dude  [drink]. That's option #2.  Have a great weekend everyone.