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Author Topic: New 4V project bike (PICS on pg3 now!)  (Read 8915 times)
koko64
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« Reply #30 on: March 01, 2020, 02:38:39 AM »

Looking forward to the pics.
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2015 Scrambler 800
Duck-Stew
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« Reply #31 on: March 14, 2020, 09:04:57 AM »

The customers 620 & 900 left on Thursday.  So, now I have room to bring the S4Rs home and start wrenching.  Yay!

What chemical are all the cool kids using to coat the tank these days?  Caswell something-or-other, right?

(Side note: I think that’ll be the VERY LAST set of carbs I ever go through for a customer.  Gawd they suck.  All carbs that is...)
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ducpainter
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DILLIGAF


« Reply #32 on: March 14, 2020, 09:22:40 AM »

https://www.caswellplating.com/epoxy-gas-tank-sealer.html

Much easier to use if you thin it.
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koko64
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« Reply #33 on: March 14, 2020, 11:11:32 AM »

  popcorn
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Duck-Stew
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« Reply #34 on: March 16, 2020, 09:23:31 AM »


Which variety is recommended?

Also, S4Rs is coming home tonight after work!
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ducpainter
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« Reply #35 on: March 16, 2020, 09:38:13 AM »

Which variety is recommended?

Also, S4Rs is coming home tonight after work!
I'd go with this one... https://www.caswellplating.com/epoxy-gas-tank-sealer/caswell-epoxy-gas-tank-sealer-mini-kit-up-to-5-gal.html

You'll be thinning it. I think they say up to 10%..might be 5%. It makes coverage easy, as the stuff flows much better. Forget about using it straight. The product was deigned to seal perforated steel tanks. You just want to eliminate contact between the fuel and the plastic.
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"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent.”


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« Reply #36 on: March 16, 2020, 10:35:31 AM »

Thanks DucPainter.  Grin
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« Reply #37 on: March 16, 2020, 11:59:04 AM »

http://www.ducatimonsterforum.org/index.php?topic=64897.0
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« Reply #38 on: March 16, 2020, 12:22:17 PM »


Super helpful.  I haven’t done one in a few years.  Thx!!
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ducpainter
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« Reply #39 on: March 16, 2020, 01:04:15 PM »

FTR...I've used solvents other than Xylene with no ill effects.
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"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent.”


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« Reply #40 on: March 19, 2020, 07:51:55 PM »









Needs a shock rebuild, tires, battery & a front sprocket oil seal, but otherwise, it’s not bad!!

Tomorrow is my first day I get to **really** look it over as I’m off work tomorrow.  More photos now that I figured out the Flickr thing...

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« Reply #41 on: March 20, 2020, 01:32:35 PM »



First un-mod finished.

To-do list so far:
Battery
Fuel pump bolts
New fuel filter
New timing belts
Weld on frame tail
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« Reply #42 on: March 30, 2020, 07:17:09 PM »

Cleaned up the sprocket seal mess.  Re-installed the OE bars.  Fixed a few snips of the OE harness.  Belts are here.  The Öhlins shock goes out for rebuild tomorrow.  Ordered a new sprocket seal (hasn’t shown up yet).  Fuel filter is here.

Throttle cable has a sticky point just off idle that needs looking into...  More pics later this week.
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l88m22vette
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« Reply #43 on: March 31, 2020, 12:26:52 PM »

I already like it  waytogo
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2000 Monster 750, yellow/bronze, first bike!
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« Reply #44 on: April 06, 2020, 07:48:44 PM »

The Öhlins shock has been leaking for 10K miles.  The RH clip on tube was Swiss-Cheese and bent.  The tires are 10 years old.  The timing belts are 10 years old.  It had no battery.  It has no black key(s), just the red one.  It is 2,300 miles beyond a valve service. 

So yeah...  She’s a cream puff.  Roll Eyes
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Bike-less Portuguese immigrant enjoying life.
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