Ducati Monster Forum

Moto Board => Tech => Topic started by: Ohm3d on September 23, 2014, 08:18:11 AM

Title: swap options for s2r monster
Post by: Ohm3d on September 23, 2014, 08:18:11 AM
My 800 engine has died. Low compression due to rings and valve guides. I have been looking for a replacement engine and had no luck so far. I did however come across a lightly crashed but complete and running 848. I velieve the engine with physically fit, i know i will have to get creative with the wiring, and airbox. I also need to figure out a solution for the swing arm.

Option 1- use the s2r swing arm, retain pivot point and suspension geometry but not sure about the height adjuster

Optiion 2 - use the 848 swing arm and rear shock, will work with the 848 engine, but maybe not the s2r pivot point on the frame

Option 3 - part out both bike completely and buy a triumph speed triple
Title: Re: swap options for s2r monster
Post by: Dirty Duc on September 23, 2014, 08:38:39 AM
One of the problems you will have to overcome is the difference in the cross-bar near the airbox.  I believe the throttlebodies on a 4v will interfere with the crossmember as made for a 2v.

Look at the difference between a S4R frame
(http://i.ebayimg.com/00/s/MTA2MFgxNjAw/z/lAYAAOSwEK9UGcWW/$_57.JPG)

and a S2R frame
(http://thmb.inkfrog.com/thumbn/tmeiners/2008_DUCATI_MONSTER_S2R_1000_V-113428_-_Frame_(156635)_03.jpg=450)

I also think (based on the S4RS) that the vertical head might require some shenanigans with the bottom of the gas tank.

I could be wrong, and welcome that possibility.

On a separate note, how much do you want for your dead engine?
Title: Re: swap options for s2r monster
Post by: thorn14 on September 23, 2014, 09:03:09 AM
Don't go with the 4v. Find a nice used 1000DS (I tend to see them from multi's) for under $1500 and get a couple wiring bits and some headers along with an ECU reflash. It also fits directly, with possible swingarm fiddling.

Either that, or part out the s2r and build a working 848.
Title: Re: swap options for s2r monster
Post by: Ohm3d on September 23, 2014, 10:02:57 AM
Hmmm... i wonder about the crissmember...will have to look jnto that more. In terms of under tank space I actually have an s4rs tank on the bike currently, so that should work ok. At this point I am not looking to sell the 800 motor just yet.

I have been looking for a suitable ds 1000 and havent come up with anything yet. I am leary about buying a hugh mile ds1000 because i have found through research that they also have this same valve guide issue. If i found a decent low mile one, i wouldnt be looking at options.

I have considered rebuilding the 848 for a track bike, but need an entire new front end and frame... so thats a few thousand $ id rather not spend right now.
Title: Re: swap options for s2r monster
Post by: Speeddog on September 23, 2014, 11:42:41 AM
This is an 848 frame.

It has *no* crossmembers at all in the engine bay.

Main frame tubes are 6mm larger diameter to make up for that.

(https://farm3.staticflickr.com/2943/15333708232_e5f7542d7c_c.jpg) (https://flic.kr/p/pmZgeS)

Given the amount of obvious work necessary to fit the 848 engine in, and factoring in the unknown work that is TBD.... I'd say don't do it.

Have you considered rebuilding/hotrodding your 800?
Cylinders/pistons/heads can all be removed with the engine still in the frame.
Title: Re: swap options for s2r monster
Post by: Ohm3d on September 23, 2014, 02:25:57 PM
Thanks for the pic. That is great reference.

I absolutely though about building the 800 motor up, but found that there is a definite point of diminishing return of investment. Building the motor with high comp pistons, headwork, and tuning. Best estimate was a return of around 85hp for around $7000.  For $7000 I can buy an s4rs that will outperform the hotrodded 800 any day of the week and likely be more reliable to boot. So basicly all id like to do with it is either get it running cheap and sell it, or swap it out
Title: Re: swap options for s2r monster
Post by: Speeddog on September 23, 2014, 02:46:44 PM
$7000 for hi-comps, headwork and tuning?

Say what?
Title: Re: swap options for s2r monster
Post by: Dirty Duc on September 23, 2014, 02:49:52 PM
I thought the consensus was that the 800 already had the equivalent of high-comps?
Title: Re: swap options for s2r monster
Post by: thorn14 on September 23, 2014, 02:58:18 PM
The 800 has 10.5 compression from memory? I'd love some high comps for it, too bad there aren't any readily available.
Title: Re: swap options for s2r monster
Post by: Dirty Duc on September 23, 2014, 02:59:03 PM
That's what I was thinking.
Title: Re: swap options for s2r monster
Post by: Raux on September 23, 2014, 05:40:16 PM
have an ST4 motor for sale. still crossmember issue (it's been done before), but you could use your stock swingarm
Title: Re: swap options for s2r monster
Post by: Ohm3d on September 23, 2014, 06:30:36 PM
My estimate for building that motor stems from this http://www.ca-cycleworks.com/shop/heads/heads.html (http://www.ca-cycleworks.com/shop/heads/heads.html). After talking to chris and discovering they wanted $3500 for the heads alone I was a bit disappointed. Pistons are going to cost about $600, , its probably beneficial to freshen up the bottom end at the same time as it has 30,000 km on it, will also need the cyclinders honed $xxx? Plus assembly at $130/hr local shop rate plus some dyno time. I saw the costs snowballing out of.control and decided to go another route. Up here in canada we dont have the benefit of lots of experienced shops, so when yiu find one, you pay out the nose for their "experience"
Title: Re: swap options for s2r monster
Post by: brad black on September 23, 2014, 07:20:45 PM
plenty of 750ssie motors on ebay.  slot it in and piss it off.
Title: Re: swap options for s2r monster
Post by: Speeddog on September 23, 2014, 08:52:40 PM
If you want the finest cylinder heads that money can buy, then that's the route to go.

There's a lot of middle ground between that and what you've got now.

30,000 km on the bottom end?
If it's always had oil pressure, then there's nothing needed there.
I've had numerous 800 Monsters at that, and well beyond (21k miles, 30k miles, 55k miles!) not needing any bottom end work.
Other than clutch plates on the high miler, no bottom end issues.
Period.

No honing of cylinders needed.
If they're roached and need a replate, then yes.
But at 30k km, very very unlikely.

So it's pistons, refresh the heads and hotrod them to whatever budget you've got, and nail it back together.
PCIII and some dyno time, or a Microtec and a bit more dyno time , if you're feeling sporty.

It's not a $7k job.
Title: Re: swap options for s2r monster
Post by: hackers2r on September 23, 2014, 09:02:02 PM
As you're in Canada, have you tried MBPducati.ca? Martin knows his stuff but I don't know what his rate is.  May be worth giving him a call.
Title: Re: swap options for s2r monster
Post by: Ohm3d on September 24, 2014, 12:25:56 PM
The heads through ca-cycleworks are MBP heads. I contacted him and it was pretty much the same price as just buyingthe ones from chris.

I am not after top shelf build by any means. But even if i had to spend $4500 on the motor, i think its too much. So for an example, a ds1000 motor at $1600, $400 for shipping, maybe need a clutch or basket $$$, may need valves done and belts $$$$, may need guides $$$, gotta customize stuff to make it work, need an ecu reflash $400, re tune on the dyno.  If i could just plop on another head and be done, that'd be awesome. Cant find much on head differences and interchangability
Title: Re: swap options for s2r monster
Post by: thorn14 on September 24, 2014, 12:38:28 PM
I may be wrong, but I think 620, 750ie, and 800 heads (small 2V) are interchangable but valve size and cams are slightly different between them.

Title: Re: swap options for s2r monster
Post by: Speeddog on September 24, 2014, 12:55:45 PM
PM arriving shortly.

Title: Re: swap options for s2r monster
Post by: krista on October 03, 2014, 12:47:57 PM
Quote from: hackers2r on September 23, 2014, 09:02:02 PM
As you're in Canada, have you tried MBPducati.ca? Martin knows his stuff but I don't know what his rate is.  May be worth giving him a call.

Yeah, that webpage was talking about Guy's work.

Mostly when folks call me about it, I try to steer them towards a 1000 motor or just buying a faster bike.

I happen to have on the shelf a set of red headed S2R 800 heads that I was intending to put on my bike. 900SS carby cams and ready to install. Done by Guy. Then I kinda don't ride as much as I used to and not sure I want to take apart my S2R. I like it so much the way it is.

:) Chris
Title: Re: swap options for s2r monster
Post by: Ohm3d on April 23, 2015, 03:09:42 PM
I ended up pulling the heads cleaned, lapped, and valve adjusted. while the heads were off, I removed the base gaskets to increase the compression. I also ditched the velocity stacks and pod filters for  a modded airbox. so with all that done, it will be like a new bike again. I tried and tired to find a reasonable price on a DS 1000 motor and found nothing. I had also looked into a DS 1100 motor. apparently they fit, you just need to modify the stock harness, change the coils to dual spark and reprogram the ecu accordingly. 1100 DS motors seem equally hard to come by :( 
Title: Re:
Post by: Raux on April 28, 2015, 04:46:52 AM
Ask stopintime about his 800.
Title: Re: swap options for s2r monster
Post by: Ohm3d on June 18, 2015, 07:52:35 AM
It seems ridiculous that a 2v 1000 or 1100 cost around $3000 used when you can get a testastretta moto pretty complete for $1000 ish
Title: Re: swap options for s2r monster
Post by: Dochunt on June 18, 2015, 08:56:33 AM
Speed triple is a sweet bike.
Title: Re: swap options for s2r monster
Post by: Ohm3d on August 19, 2015, 11:57:29 AM
Since my last post I bought an M1000s full bike, for $4500 (Cad) probably going to swap in the motor to the s2r800 and the 800 back into the other frame. and sell it for what ever I can get.
Title: Re: swap options for s2r monster
Post by: Speeddog on August 19, 2015, 12:17:20 PM
Swap the steel tank and M1000 throttle bodies too.
Title: Re: swap options for s2r monster
Post by: stopintime on August 19, 2015, 03:12:22 PM
Quote from: Speeddog on August 19, 2015, 12:17:20 PM
Swap the steel tank and M1000 throttle bodies too.

Why?

800 throttle bodies fit 1000 ?
Title: Re: swap options for s2r monster
Post by: Dirty Duc on August 19, 2015, 04:15:08 PM
That way the map is standard. I think the 1000 tbs have an idle air control valve.
Title: Re: swap options for s2r monster
Post by: Speeddog on August 19, 2015, 05:35:47 PM
M1000 TB's have the fuel pressure regulator onboard, and as such, will work with the steel tank.

M1000 TB's do not have an idle air valve.

There have been few changes to the 2V throttle bodies, AFAIK they'll fit all models of the same year, likely a lot more.
Title: Re: swap options for s2r monster
Post by: Dirty Duc on August 19, 2015, 09:18:37 PM
Huh.  Must be a difference in the year or something.  I've got a set of DS TB's that memory tells me have the IAC (a cursory search of the garage doesn't find them).  Different from the 800, but they are physically interchangeable.
Title: Re: swap options for s2r monster
Post by: Ohm3d on August 28, 2015, 03:46:46 PM
I think the s2r800 has 44mm throttle bodies and the m1000 has 38mm. dunno if its really worth swapping em. I was probably just essentially going to do a frame swap and leave all the additional wiring and things with their proper motor.


The s2r has magneti marelli gauge, m1000 doesn't say that so maybe Siemens?
Title: Re: swap options for s2r monster
Post by: NAKID on August 28, 2015, 04:29:55 PM
Quote from: Ohm3d on August 28, 2015, 03:46:46 PM
I think the s2r800 has 44mm throttle bodies and the m1000 has 38mm. dunno if its really worth swapping em. I was probably just essentially going to do a frame swap and leave all the additional wiring and things with their proper motor.


The s2r has magneti marelli gauge, m1000 doesn't say that so maybe Siemens?

Nope, should be MM. The newer Monsters are Siemens.