leaking tank repair

Started by FastAndLight, July 27, 2009, 04:40:06 AM

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FastAndLight

Does anyone know of a local place capable of repairing a leaking tank?

I've been reading through the posts in the Tech section and it seems that some brazing around the hinge followed by a tank coating should take care of the problem.

Has anyone dealt with a good shop locally for this?  I really want to avoid having to repaint the tank considering it just got repainted at the beginning of the summer.

Thanks for the help.

Slide Panda

No FHE with this - but if the braising is done right, and the surrounding area is kept cool, the paint that everyone can see will be fine.  OF course, right where it's being brazed will be done.  Nate aka Duc Painter, ake Painter favors POR15 as the coating for the inside of the tank.  That part seems to be the easy part...
-Throttle's on the right, so are the brakes.  Good luck.
- '00 M900S with all the farkles
- '08 KTM 690 StupidMoto
- '07 Triumph 675 Track bike.

zooom

on my old '01, I started to have a weep from around the hinge weld...I ran the tank down to damn near empty...and then epoxied the f**k outta the hinge and let it cure for 24hrs and never had a problem again...YMMV of course...
99 Cagiva Gran Canyon-"FOR SALE", PM for details.
98 Monster 900(trackpregnant dog-soon to be made my Fiancee's upgrade streetbike)
2010 KTM 990 SM-T

FastAndLight

Thanks for the help.  I've read that it is easy to repair, it is just finding someone I trust to do the work. 

I'm going to call Ram Cycles and see if Alex can recommend someone.

Zooom, thanks for the hint, but I think I'm going to try the brazing route first.

ducrider45

I have an ox-acetylene torch and some rods. I can braze, I just do not have any gas. The tanks are not cheap.
Cop: "That thing is so nasty I can't bring myself to write you a ticket."

"The democracy will cease to exist when you take away from
those who are willing to work and give to those who would not."
Thomas Jefferson


Washington D.C. area riders check out CAM on the local boards.

ducrider45

I have looked into this some more. All I need is some oxygen. I have everything else needed to do the job. I might be open for business soon. I also have access to a paint shop. The gears are turning.........
Cop: "That thing is so nasty I can't bring myself to write you a ticket."

"The democracy will cease to exist when you take away from
those who are willing to work and give to those who would not."
Thomas Jefferson


Washington D.C. area riders check out CAM on the local boards.

FastAndLight

I'm more than happy to help fund the first project if it involves getting this tank to stop leaking gas all over the place  ;D


ducrider45

Ok, let's do it! I am looking for a supply house that sells the gas. I know of a few, but I would like to find one near my house. I picked up an acetylene tank last night. It will need to be filled.
Cop: "That thing is so nasty I can't bring myself to write you a ticket."

"The democracy will cease to exist when you take away from
those who are willing to work and give to those who would not."
Thomas Jefferson


Washington D.C. area riders check out CAM on the local boards.

FastAndLight

Awesome.  Let me know when you are all ready and we'll make some arrangements.  Also, to make this a full fix job, what do you know about the POR-15 coating?


ducrider45

It takes a long time. It is a two or three step process. First there is the etching agent. It removes all of the rust and preps the metal. Then some systems have you wash the tank. Either way it needs to dry for a few days. then comes the protective coating. This also has to dry for several days. I picked some up a while ago. I have a tank that needs to be done as well. Im not sure what I paid for it though. I got it at Cycles USA in Silver Spring. Pick some up and I will do both tanks.
Cop: "That thing is so nasty I can't bring myself to write you a ticket."

"The democracy will cease to exist when you take away from
those who are willing to work and give to those who would not."
Thomas Jefferson


Washington D.C. area riders check out CAM on the local boards.

ducrider45

Ok. I am going to try and offer this service. I'm working on a work space at the house. I'm working up pricing now. The only real issue I see is that I travel for work quite a bit. I will not be able to start this tank until next Friday. I also want to start offering custom paint and airbrushing. My painter has worked with Mike Lavallee (real flames). I could offer dent repair and paint as well as hinge repair.
Cop: "That thing is so nasty I can't bring myself to write you a ticket."

"The democracy will cease to exist when you take away from
those who are willing to work and give to those who would not."
Thomas Jefferson


Washington D.C. area riders check out CAM on the local boards.

loudbike

As for sealers, I've had exceptional results with the very easy to use PHENOL NOVOLAC EPOXY GAS TANK SEALER product from Caswell.  The stuff requires minimal prep, has a nice set-up time and is ethanol proof.  Highly recommended and available at http://www.caswellplating.com/aids/epoxygas.htm
Steve Munro
loudbike
Fast, Loud Italian Motorcycles
The Blog:  www.loudbike.com

ducrider45

Quote from: loudbike on August 07, 2009, 04:52:27 AM
As for sealers, I've had exceptional results with the very easy to use PHENOL NOVOLAC EPOXY GAS TANK SEALER product from Caswell.  The stuff requires minimal prep, has a nice set-up time and is ethanol proof.  Highly recommended and available at http://www.caswellplating.com/aids/epoxygas.htm
Thank you. I have some Kreem at the house right now. I may order this stuff.
Cop: "That thing is so nasty I can't bring myself to write you a ticket."

"The democracy will cease to exist when you take away from
those who are willing to work and give to those who would not."
Thomas Jefferson


Washington D.C. area riders check out CAM on the local boards.

Bug



        I have a 2005 black monster tank fi without the internals and two small dings that is taking up space in my shed. Make me an offer?

Bug



       Tank is spoken for, I'll give a shout out if the deal goes bad.