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Author Topic: SS rebuild  (Read 23797 times)
Monsterlover
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I will save Skynet from Sarah Connor


« Reply #15 on: June 02, 2010, 12:30:22 PM »

Move the thread wherever you think it fits best.

Just wanted to post pice of the reassembly process.

More pics to come tonight Cheesy
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
ducpainter
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DILLIGAF


« Reply #16 on: June 02, 2010, 12:36:43 PM »

Move the thread wherever you think it fits best.

Just wanted to post pice of the reassembly process.

More pics to come tonight Cheesy
I think Dave is right...

the KTM must be red. laughingdp

I'll do it cheap. Tongue
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"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent.”


Monsterlover
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I will save Skynet from Sarah Connor


« Reply #17 on: June 02, 2010, 03:58:53 PM »

Not cheap enough....
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
ducpainter
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« Reply #18 on: June 02, 2010, 04:13:42 PM »

Not cheap enough....
Send it...

you'll be surprised laughingdp
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"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent.”


Monsterlover
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I will save Skynet from Sarah Connor


« Reply #19 on: June 02, 2010, 04:26:13 PM »

I'm sure I would. To spite you I'd just crate the whole bike up as is and ship it to you.

Then, to spite me in return, you'd probably just wheel it into the driveway and hose the whole thing red, tires and all, and send it right back.

Sound plausible to you?

Grin
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
Monsterlover
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« Reply #20 on: June 02, 2010, 04:28:20 PM »

Tonight progress

Put wheels back together and mount up some tires.



Viola!



Best way to pull the clutch. Gun the hub nut off and pull out the whole assembly in one shot. This clutch is probably ok (I have a spare from the last engine) but I wanted to paint the side cover and needed to get at the primary gear.



With the side cover off you can see my target on the left.



Best way to pull the primary is thread on two clutch basket bolts, grab hold and pull it off.



My primary from the last motor. I lightened it up Cheesy



This engine obviously spent time outside. The cam pulleys had surface rust as did the cam belt rollers. I moved all that running gear over from the last engine. These pulleys are also adjustable (and not rusty)



For fun here's a shot of the flywheel and starter sprag I lightened up.  Is that thing really a sprag or am I just making stuff up?

Anyhow...



The original flywheel for comparison purposes.



Side covers and clutch cover drying to perfection.





That's all for today Grin

Stay tuned...

Same ML time..

Same ML channel
« Last Edit: June 02, 2010, 04:31:46 PM by Monsterlover » Logged

"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
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« Reply #21 on: June 03, 2010, 09:38:01 AM »

aaaaagggg

this thread is amazing! more pictures pleeeeease!

must....paint....something....ktm orange!
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Monsterlover
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« Reply #22 on: June 03, 2010, 12:04:15 PM »

Heading back out there now. My steering head bearing came in. My goal toningt is to get the side covers back on, cam belts and valve check.

If that goes well I'll try to get the forks and swing arm back on but that might be pushing it.
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
Monsterlover
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I will save Skynet from Sarah Connor


« Reply #23 on: June 03, 2010, 04:34:09 PM »

Tonight's progress

I didn't get done nearly what I wanted to because when I checked the valve clearances they were waaaay off. I might as well have been using a Popsicle stick to check them. 

Not wanting to buy new shims I decided to take all the shims out of the old engine. I know those clearances were spot on. I got the vertical head all done and ran out of steam. 

Grin

So I started with all the clutch bits. Step one - put side cover back on. 



Lightened clutch basket. 





Pressure plate installed...





Plenty of pics of valve adjustments on the net so I skipped those. Here's a shot of the valve covers though Grin



And a pic of the installed left side cover...



Stay tuned...

More to come tomorrow. 
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
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« Reply #24 on: June 03, 2010, 04:57:10 PM »

What is the body color going to be?
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« Reply #25 on: June 03, 2010, 05:02:28 PM »

What is the body color going to be?


GREEN! like the stem of a pumpkin.
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Building, building, building
Monsterlover
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I will save Skynet from Sarah Connor


« Reply #26 on: June 03, 2010, 05:56:32 PM »

laughingdp

black
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
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« Reply #27 on: June 04, 2010, 04:05:19 AM »

my god, green would be so much better at this point. GENIUS
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ducpainter
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DILLIGAF


« Reply #28 on: June 04, 2010, 08:51:55 AM »

my god, green would be so much better at this point. GENIUS
I'll do it green ML...

package deal with the soon to be red KTM.  waytogo
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"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent.”


Monsterlover
The best kind of whore is a
Post Whore
******
Offline Offline

Posts: 18401


I will save Skynet from Sarah Connor


« Reply #29 on: June 04, 2010, 12:50:45 PM »

I can't afford you.
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
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