About To Powdercoat. Rearset/peg carrier removal?

Started by dgm, December 11, 2010, 04:28:59 PM

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Raux

the headlight shroud is pretty simple. two bolts on the lower triple, slide it up, remove all the cables, computer, lights etc.

dgm

Yeah, it wasn't bad, but it did seem like there were a lot of things to disconnect, bolts to remove in order to get the headlight shroud off.  In comparison, my other bike has a total of 3 bolts.   

Regarding getting down to bare metal.  Moschy, you had to do that yourself?  the shop doing mine is sandblasting as part of the powdercoating service. 
2009 696, Termi CF Pipes ECU Intake, Woodcraft Rearsets, Fender Elim, Shorty Pazzo Levers, CRG Lane Splitters, DP Low Seat, Powder Coated Bits, Speedymoto Frame Sliders, Rizoma Front Sliders, Rhinomoto Rear Sliders, Shorai Batt, Billet Oil Cap, iPhone Mount, LED Blinkers, Leggero Sprocket Cover, TPO Corsa Crankshaft Cover, Canister Delete/Euro Shroud, 14T Front Sprocket

Moschy

I#m not the biggest fan of sandblasting. It can change the texture of the metal. But I just did the headlight shroud. Footpegs were sandblasted.
Be mindful of your thoughts. They'll betray you.

dgm

OK, I've got all my parts back, in black.   I've put most of the bike back together, but am having a little trouble with the rear brake pedal.  ...specifically getting the spring in the right place.  I'm just not sure where the spring should actually be.  I should have taken more photos of it before taking it apart.   [bang]  I'm wondering if anyone would be willing to shoot a quick photo or 2 and post, of where the spring is on the bike when the assembly is together and working?  thanks!
2009 696, Termi CF Pipes ECU Intake, Woodcraft Rearsets, Fender Elim, Shorty Pazzo Levers, CRG Lane Splitters, DP Low Seat, Powder Coated Bits, Speedymoto Frame Sliders, Rizoma Front Sliders, Rhinomoto Rear Sliders, Shorai Batt, Billet Oil Cap, iPhone Mount, LED Blinkers, Leggero Sprocket Cover, TPO Corsa Crankshaft Cover, Canister Delete/Euro Shroud, 14T Front Sprocket

stopintime

#19
The non-attached end of the spring goes over the bolt'y thingy which connects the brake master push rod to the break lever/pedal - it has an extra shoulder/groove/recess, I think (?).

EDIT: that is, of course, if the 696 looks like the S*R (didn't notice that before I posted)



252,000 km/seventeen years - loving it

dgm

thanks man, unfortunately the 696 spring is not the same as yours.  :( 
2009 696, Termi CF Pipes ECU Intake, Woodcraft Rearsets, Fender Elim, Shorty Pazzo Levers, CRG Lane Splitters, DP Low Seat, Powder Coated Bits, Speedymoto Frame Sliders, Rizoma Front Sliders, Rhinomoto Rear Sliders, Shorai Batt, Billet Oil Cap, iPhone Mount, LED Blinkers, Leggero Sprocket Cover, TPO Corsa Crankshaft Cover, Canister Delete/Euro Shroud, 14T Front Sprocket

dgm

No one?  I'm lost.  I feel really dumb.  Everything is back together except this darn right side/rear brake lever.  I just don't see any good place for this spring to go. 
2009 696, Termi CF Pipes ECU Intake, Woodcraft Rearsets, Fender Elim, Shorty Pazzo Levers, CRG Lane Splitters, DP Low Seat, Powder Coated Bits, Speedymoto Frame Sliders, Rizoma Front Sliders, Rhinomoto Rear Sliders, Shorai Batt, Billet Oil Cap, iPhone Mount, LED Blinkers, Leggero Sprocket Cover, TPO Corsa Crankshaft Cover, Canister Delete/Euro Shroud, 14T Front Sprocket

stopintime

The place for it is shown on the parts catalogue.
Not very clear, but it may help...

http://www.ducati.com/services/maintenance/index.do
252,000 km/seventeen years - loving it

Raux

do you have the parts catalog and or repair guide?

dgm

yeah, I got it now.  Well, I think I got it! :)   Everything seems to be working correctly.  What a pain in the butt that rear brake set up is.  All the black looks great though!  Wish I could go ride today. 
2009 696, Termi CF Pipes ECU Intake, Woodcraft Rearsets, Fender Elim, Shorty Pazzo Levers, CRG Lane Splitters, DP Low Seat, Powder Coated Bits, Speedymoto Frame Sliders, Rizoma Front Sliders, Rhinomoto Rear Sliders, Shorai Batt, Billet Oil Cap, iPhone Mount, LED Blinkers, Leggero Sprocket Cover, TPO Corsa Crankshaft Cover, Canister Delete/Euro Shroud, 14T Front Sprocket

stopintime

Good that you solved it  [thumbsup]

Maybe swing by a dealer and have them check it.
If the spring suddenly jumps out of position, it might surprise and disturb you.
252,000 km/seventeen years - loving it

freeclimbmtb

about to send my brackets off to powdercoat as well, has anyone had any luck pressing out the larger bushings? I can see the metal ring from the outside that im sure is used to press them in, but I am worried about destroying them by trying to press just the rubber from the other side. 

Moschy, when you did the paint removal on the headlight bracket what did you use? some sort of chemical stripper or did you just sand it down?
2011 Monster 796 ABS

CW/evotech tail tidy, lightwereks integrated tail light, CRG Arrow bar end mirrors, Duc.ee solenoid eliminator & 696 midpipe, sans charcoal canister, pileon grab bars, Arrow Dark slipons (sans dB killers), Rizoma Zero11's, Rizoma Lux grips, Rizoma rearsets, Rizoma gas cap, 1098R Ohlins forks, IMA Triples, Galfer wave rotors, Brembo radial masters, Rizoma reservoirs, Ohlins DU737, Rizoma bars, 15t AFAM front and 41t supersprox rear sprocket with EK MVXC chain.

dgm

Yes, all of my bushings came out and went back in.  No need to replace any of them.  I got most of them out, but the powdercoating shop got the large ones out for me.  I've also been told since that they probably would not have melted had they gone in.  I don't know. 
2009 696, Termi CF Pipes ECU Intake, Woodcraft Rearsets, Fender Elim, Shorty Pazzo Levers, CRG Lane Splitters, DP Low Seat, Powder Coated Bits, Speedymoto Frame Sliders, Rizoma Front Sliders, Rhinomoto Rear Sliders, Shorai Batt, Billet Oil Cap, iPhone Mount, LED Blinkers, Leggero Sprocket Cover, TPO Corsa Crankshaft Cover, Canister Delete/Euro Shroud, 14T Front Sprocket

He Man

#28
Quote from: Moschy on December 16, 2010, 10:03:28 AM
Getting the lamp shroud off was a 30 min job. The hardest was to get the silver coating off. The guy who did the coating job for me said it had to be bare metal.

if the chrome was in good condition (no flaking at all) you can PC right over it after a soft glass bead blasting to give it some texture.


Quote from: dgm on March 08, 2011, 04:26:08 AM
Yes, all of my bushings came out and went back in.  No need to replace any of them.  I got most of them out, but the powdercoating shop got the large ones out for me.  I've also been told since that they probably would not have melted had they gone in.  I don't know. 

they wont. They dont smoke or anything.