Fitting a 2013 M1100 Engine into a 2000 M900ie Frame!

Started by MonsterMadMarty, October 26, 2015, 02:24:13 AM

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MonsterMadMarty

I have recently picked up a M1100 repairable write-off with an engine showing less than 3000 km, rather than rebuilt that bike I'm wondering how hard will it be to fit into a 2000 M900ie frame?

I've done a mock up using an S2R frame and the frame & engine line up as does the dual swingarm. I understand I'll also need to fit the M1100 throttle bodies but what else?

Will the M900ie ECU work?
Will the M900 wiring harness be ok?
Will the M900 rear sets fit?

What else do I need to consider?

Cheers in advance  [thumbsup]
RIDING - 1993 M900 x 2; 2007 M400; 2007 Factory 900XR

Recently purchased: Fire damaged 2001 S4!

My greatest fear in life is that when I die my better half will sell my Ducati's and tools for the price I told her I paid for them!

Dirty Duc


Duck-Stew

2000 is the last year for the 10mm engine mounting bolts, so you'll have to deal with that as the '13 motor is 12mm.
2000 900i.e. ECU is a no-go
2000 900i.e. wiring harness is a no-go
2000 900i.e. gauges are a no-go

Rearsets?  Yes.  Those will work.

You're basically smack-dab in the middle of custom-made-parts-ville.

I'd start w/an EVO wiring harness and an EVO Ducati Performance ECU w/the immobilizer turned off.  That'll open up gauge options outside of the stock Ducati stuff as well as Ducati stuff if you prefer.

'03-'05 M1000S headers would be a good place to start for exhaust I reckon...  BUT, I'd open up the 'X' in the middle as it's restrictive as hell.
Bike-less Portuguese immigrant enjoying life.

Duck-Stew

If it's the 'hoop' suspension you're after Marty, then I'd go looking for an '01 Monster frame.  They're slightly larger tube diameters and already have the 12mm engine mounting bolts in them.

If you don't care about the 'hoop', then I'd look at an '02 to '08 frame as they're more readily available and I think they handle a 'bit' better (but what do I know...)
Bike-less Portuguese immigrant enjoying life.

MonsterMadMarty

Cheers Duck-Stew,

Would it be possible to sleeve the M1100 motor to take the 10 mm bolts? Or open the frame holes to 12mm?

If I used the EVO harness I could also add the ABS & traction control  ;D
RIDING - 1993 M900 x 2; 2007 M400; 2007 Factory 900XR

Recently purchased: Fire damaged 2001 S4!

My greatest fear in life is that when I die my better half will sell my Ducati's and tools for the price I told her I paid for them!

Howie

Or you could run flat sides and make your own harness.  The frame can be drilled to 12 mm.  Just a thought.

Duck-Stew

I'd drill the frame before I sleeved the motor. 

But, as a cautionary tale: The well in which the frame bolt and nut reside are not all the same inner diameter.  Before continuing, I'd look into either TPO or Nichols 12mm engine studs and see if you can get the OD of those nuts and then ensure that they'll fit into the smaller diameter well.
Bike-less Portuguese immigrant enjoying life.

Duck-Stew

Quote from: MonsterMadMarty on October 27, 2015, 01:19:46 AM
If I used the EVO harness I could also add the ABS & traction control  ;D

Yeah, you could...  But you'll end up spending more $ than if you bought an 1100EVO to begin with.  Have fun.  I've built many a project where the end result was more cost than a new bike so don't mind my comments.  I'm working diligently on becoming old and cranky...

Get off my lawn.
Bike-less Portuguese immigrant enjoying life.

hnracing

#8
Hi,
If you start with a complete M900ie -00 and a M1100 engine you can reuse most of it.
M1100DS engine: Change timinggear to 848 or HYM1100 DS, change spacer behind front sprocket to the one from SS1000, fit a front intake valve cover with tempsensor and oilcooler fitting from any 1000/1100DS engine (MTS excluded).
Source header from M1000 and ignition coils with dual output.
Sleeve the engine mounting with a 12mm copper tube (t=1mm).
Then you can reuse the M900 ECU (with suitable reflash), TB and complete harness and the M900 rearsets will work.
/Henrik
M600 -96 with 1100 engine
SS1000 -03 with 1100EVO engine


Duck-Stew

Quote from: hnracing on October 29, 2015, 02:19:52 PM
Hi,
If you start with a complete M900ie -00 and a M1100 engine you can reuse most of it.
M1100DS engine: Change timinggear to 848 or HYM1100 DS, change spacer behind front sprocket to the one from SS1000, fit a front intake valve cover with tempsensor and oilcooler fitting from any 1000/1100DS engine (MTS excluded).
Source header from M1000 and ignition coils with dual output.
Sleeve the engine mounting with a 12mm copper tube (t=1mm).
Then you can reuse the M900 ECU (with suitable reflash), TB and complete harness and the M900 rearsets will work.
/Henrik
M600 -96 with 1100 engine
SS1000 -03 with 1100EVO engine

Welp!  There ya have it.
Bike-less Portuguese immigrant enjoying life.

ducpainter

Quote from: Duck-Stew on October 27, 2015, 06:53:04 AM
Yeah, you could...  But you'll end up spending more $ than if you bought an 1100EVO to begin with.  Have fun.  I've built many a project where the end result was more cost than a new bike so don't mind my comments.  I'm working diligently on becoming old and cranky...

Get off my lawn.
You're off to a great start...for a kid. ;D
"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent."



Speeddog

Love that M600!

And the one special detail, awesome!  [beer]
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~~~ "We've rearranged the deck chairs, refilled the champagne glasses, and the band sounds great. This is fine." - Alberto Puig ~~~

Blue

Quote from: hnracing on October 29, 2015, 02:19:52 PM
Hi,
If you start with a complete M900ie -00 and a M1100 engine you can reuse most of it.
M1100DS engine: Change timinggear to 848 or HYM1100 DS, change spacer behind front sprocket to the one from SS1000, fit a front intake valve cover with tempsensor and oilcooler fitting from any 1000/1100DS engine (MTS excluded).
Source header from M1000 and ignition coils with dual output.
Sleeve the engine mounting with a 12mm copper tube (t=1mm).
Then you can reuse the M900 ECU (with suitable reflash), TB and complete harness and the M900 rearsets will work.
/Henrik
M600 -96 with 1100 engine
SS1000 -03 with 1100EVO engine
I have nothing to add other than the fact that this makes me happy. [thumbsup]

monsta

Quote from: hnracing on October 29, 2015, 02:19:52 PM
Hi,
If you start with a complete M900ie -00 and a M1100 engine you can reuse most of it.
M1100DS engine: Change timinggear to 848 or HYM1100 DS, change spacer behind front sprocket to the one from SS1000, fit a front intake valve cover with tempsensor and oilcooler fitting from any 1000/1100DS engine (MTS excluded).
Source header from M1000 and ignition coils with dual output.
Sleeve the engine mounting with a 12mm copper tube (t=1mm).
Then you can reuse the M900 ECU (with suitable reflash), TB and complete harness and the M900 rearsets will work.
/Henrik
M600 -96 with 1100 engine
SS1000 -03 with 1100EVO engine

Thats a couple of pretty special bikes...   [thumbsup] [thumbsup]

Marty, Your not asking for yourself are you? I gave him the link for DMF  :)   PSB simply doesn't cut it like the DMF...  [bow_down]   
93 M900 - 07 ST3 - 00 748s trackbike - 78 900SS - 13 848 EVO Corse SE

MonsterMadMarty

Quote from: monsta on October 30, 2015, 07:29:24 PM
 PSB simply doesn't cut it like the DMF...  [bow_down]   


Never a true word spoken

& for those outside of Perth PSB = Plenty of Stupid Bikers  ;D
RIDING - 1993 M900 x 2; 2007 M400; 2007 Factory 900XR

Recently purchased: Fire damaged 2001 S4!

My greatest fear in life is that when I die my better half will sell my Ducati's and tools for the price I told her I paid for them!