FRONT BRAKE LEVER - NO BRAKE LIGHT

Started by greenohawk69, September 25, 2017, 07:00:34 PM

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greenohawk69

Previously, the bike (97 M900) was working fine, including the rear tailight (LED, Vizi-Tec Supanova).

On tuning run, heard a pop (fuse for head- / tailight blew) and bike stopped running.

Fixed broken wires and got the LED headlight to work again (popped the fuse twice) with the OEM halogen tailight. The LED tailight does not work at all.

OEM Tailight and LED license plate tailight light up as running lights and work with the rear brake pedal.

Using the front brake lever, I get zero brake lights. The cable that connects to the front lever is approximately two years old.

Do I need to replace that cable? If no, how do I test this?

It worked fine prior to this pop sound and the rear LED tailight not working.
"An enlightened people, and an energetic public opinion... will control and enchain the aristocratic spirit of the government." --Thomas Jefferson to Chevalier de Ouis, 1814

There are 4 boxes to be used in the defense of liberty:  Soap, Ballot, Jury and Ammo.  Please use in this order.  -- Ed Howdershelt

Speeddog

- - - - - Valley Desmo Service - - - - -
Reseda, CA

(951) 640-8908


~~~ "We've rearranged the deck chairs, refilled the champagne glasses, and the band sounds great. This is fine." - Alberto Puig ~~~

greenohawk69

"An enlightened people, and an energetic public opinion... will control and enchain the aristocratic spirit of the government." --Thomas Jefferson to Chevalier de Ouis, 1814

There are 4 boxes to be used in the defense of liberty:  Soap, Ballot, Jury and Ammo.  Please use in this order.  -- Ed Howdershelt

ducpainter

Check to make sure the nylon dowel that activates the switch is free to move in the master.
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Howie

Follow the wires from the switch to the main harness.  Bridge the two connectors on the harness side.  Turn the key on.  Brake light on?  Bad switch, switch adjustment or sticking dowel, as suggested by dp.

greenohawk69

Quote from: howie on September 26, 2017, 08:37:54 PM
Follow the wires from the switch to the main harness.  Bridge the two connectors on the harness side.  Turn the key on.  Brake light on?  Bad switch, switch adjustment or sticking dowel, as suggested by dp.
Please explain the "bridging the two connectors on the harness side?"

Only the red/gray wire goes to a wire harness, that connects to the tailight. The purple/black wire connects to the rear brake pedal switch, #5 on the fuse box and the horn.

I pulled the switch and pressed the button with the boke bike on, but it did not work. The rear brake pedal worked.

Attached are two pictures of a wiring diagram.
"An enlightened people, and an energetic public opinion... will control and enchain the aristocratic spirit of the government." --Thomas Jefferson to Chevalier de Ouis, 1814

There are 4 boxes to be used in the defense of liberty:  Soap, Ballot, Jury and Ammo.  Please use in this order.  -- Ed Howdershelt

Howie

Forget the wiring diagram for now.  If you follow the two wires down from the switch you will come to a pair of bullet connectors.  That is where the switch connects to the harness.  Disconnect them.  Connect the two wires at the harness with a wire, cotter pin or whatever.  That wire now acts as a closed switch.

greenohawk69

Quote from: howie on September 28, 2017, 04:15:41 PM
Forget the wiring diagram for now.  If you follow the two wires down from the switch you will come to a pair of bullet connectors.  That is where the switch connects to the harness.  Disconnect them.  Connect the two wires at the harness with a wire, cotter pin or whatever.  That wire now acts as a closed switch.
Ok, now I understand. I was going further down the wire loom. Lol. Thanks.
"An enlightened people, and an energetic public opinion... will control and enchain the aristocratic spirit of the government." --Thomas Jefferson to Chevalier de Ouis, 1814

There are 4 boxes to be used in the defense of liberty:  Soap, Ballot, Jury and Ammo.  Please use in this order.  -- Ed Howdershelt

greenohawk69

The bridging "worked" - bad switch. Thanks.
"An enlightened people, and an energetic public opinion... will control and enchain the aristocratic spirit of the government." --Thomas Jefferson to Chevalier de Ouis, 1814

There are 4 boxes to be used in the defense of liberty:  Soap, Ballot, Jury and Ammo.  Please use in this order.  -- Ed Howdershelt

Speeddog

Quote from: ducpainter on September 26, 2017, 08:03:36 AM
Check to make sure the nylon dowel that activates the switch is free to move in the master.

Did you check this?
- - - - - Valley Desmo Service - - - - -
Reseda, CA

(951) 640-8908


~~~ "We've rearranged the deck chairs, refilled the champagne glasses, and the band sounds great. This is fine." - Alberto Puig ~~~

Howie


greenohawk69

Quote from: Speeddog on September 28, 2017, 07:03:47 PMDid you check this?
Yes I did check that the dowel moved. Could also feel it with my finger. I had pulled the switch off also and pressed the button to see if it worked by itself, but it did not. Ordered switch from Gotham Cycles for $20.
"An enlightened people, and an energetic public opinion... will control and enchain the aristocratic spirit of the government." --Thomas Jefferson to Chevalier de Ouis, 1814

There are 4 boxes to be used in the defense of liberty:  Soap, Ballot, Jury and Ammo.  Please use in this order.  -- Ed Howdershelt

greenohawk69

"An enlightened people, and an energetic public opinion... will control and enchain the aristocratic spirit of the government." --Thomas Jefferson to Chevalier de Ouis, 1814

There are 4 boxes to be used in the defense of liberty:  Soap, Ballot, Jury and Ammo.  Please use in this order.  -- Ed Howdershelt

Howie

Well, you did successfully diagnose the faulty switch so it is good you found one.  Now, when you go to install the switch you will find it is held in place with two 1 mm. screws,  do not loose them or the nuts.  The holes they go in on the master are notably bigger.  This allows the switch to be moved, and is your adjustment.

greenohawk69

Quote from: howie on October 02, 2017, 03:25:11 PM
Well, you did successfully diagnose the faulty switch so it is good you found one.  Now, when you go to install the switch you will find it is held in place with two 1 mm. screws,  do not loose them or the nuts.  The holes they go in on the master are notably bigger.  This allows the switch to be moved, and is your adjustment.
Thanks. There are very small.
"An enlightened people, and an energetic public opinion... will control and enchain the aristocratic spirit of the government." --Thomas Jefferson to Chevalier de Ouis, 1814

There are 4 boxes to be used in the defense of liberty:  Soap, Ballot, Jury and Ammo.  Please use in this order.  -- Ed Howdershelt