starter cable question

Started by Privateer, August 23, 2008, 11:58:57 AM

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Privateer

Quote from: Privateer on August 23, 2008, 11:58:57 AM
Lastly, I'd like to reroute the oil temp sensor wire so it's not hanging across the belt covers.  Is there any easy way to do this?

alright so I'm feeling pretty good about doing this in the next week.  I figure just pry off the connector, measure how much wire I need, splice it in with solder and shrink tube the connection, attach the connector to the end, then reroute and zip tie in place around the back of the engine cover.

Any suggestions on duplicating the covering that the factory uses?


Andy
My fast lap is your sighting lap.

Privateer

Quote from: Privateer on August 23, 2008, 11:58:57 AM
so I have next week off, so I figured I'd try some small scale projects to pretty-up my bike.

so far I'd like to reroute the starter cable which I understand I need a 6 gugage 26" battery cable.  Anything tricky about this from those who've done it?

so finally getting around to this.. yeah yeah, a little late.  But it's my last day of vacation for a while.

Went to the auto parts store because I needed to do an oil change anyway, started looking at the wires they had.
Didn't find a  6 gauge 26" starter cable, but i did find a 4 gauge 25"...  I want to try it, but don't want to get it home to find it won't work.  I'll admit I don't know a lot (if anything) about wire gauge and electrics.. any concerns going with the 4g opposed to a 6g?  Anyone know for sure if it HAS to be 26" to reach or will 25" be OK?

thanks
time to change oil.
Andy


Quote from: Privateer on September 19, 2008, 06:31:43 PM
Any suggestions on duplicating the covering that the factory uses?

Also, any ideas on this old question?

My fast lap is your sighting lap.

Privateer

so anyway.
I figured out splicing in some more wire for the oil temp pickup.  Total cost, $5.

But I couldn't find a starter cable in the right length with the right connector ends.  The only ones I could find in the right length had larger connectors than would work.

I wasn't up to buying a over-long 4g and splicing in the 1/4" connectors.  Maybe eventually but not right now.

the search continues.
My fast lap is your sighting lap.


DucHead

#19
I posted about re-routing the starter wire, try a search.   Look here: http://ducatimonsterforum.org/index.php?topic=12391.0

Go to an electrical supply store.  They will have the correct gauge and the necessary connectors.
'05 S4R (>47k mi); '04 Bandit 1200 (>92k mi; sold); '02 Bandit 1200 (>11k mi); '97 Bandit 1200 (2k mi); '13 FJR1300 (1k mi); IBA #28454 "45"

Privateer

Quote from: pompetta on January 03, 2009, 07:03:53 PM
I posted about re-routing the starter wire, try a search.   Look here: http://ducatimonsterforum.org/index.php?topic=12391.0

Go to an electrical supply store.  They will have the correct gauge and the necessary connectors.

thanks for the link.
I know how to do it, I just can't find the right cable.  6g, 1/4" connectors.. 26" i think should do it.. just have to find the right place.
Putting connectors on 'raw' wire poses its own challenges for me since I don't have the tools to attach them, hence my desire for a pre-fab one.  But I'll keep looking.

Andy
My fast lap is your sighting lap.

DucHead

#21
Quote from: Privateer on January 03, 2009, 08:32:02 PM
thanks for the link.
I know how to do it, I just can't find the right cable.  6g, 1/4" connectors.. 26" i think should do it.. just have to find the right place.
Putting connectors on 'raw' wire poses its own challenges for me since I don't have the tools to attach them, hence my desire for a pre-fab one.  But I'll keep looking.

Andy


All you need is a wire cutter, a stripper, a hammer (those are all the tools I used) and some electrical tape.  I used light taps (and some not so light) with a hammer to fit the conncectors onto the wire.

Finding exactly the correct length wire might be difficult.  For measurement, use an old cable or string and route it as you desire, and then use that for measuring length.   :)
'05 S4R (>47k mi); '04 Bandit 1200 (>92k mi; sold); '02 Bandit 1200 (>11k mi); '97 Bandit 1200 (2k mi); '13 FJR1300 (1k mi); IBA #28454 "45"

Privateer

Quote from: pompetta on January 04, 2009, 06:23:29 AM
All you need is a wire cutter, a stripper, a hammer (those are all the tools I used) and some electrical tape.  I used light taps (and some not so light) with a hammer to fit the conncectors onto the wire.

Finding exactly the correct length wire might be difficult.  For measurement, use an old cable or string and route it as you desire, and then use that for measuring length.   :)

ah ok.  I thought there'd be all kinds of soldering and crap involved.
Thanks for the tip.  Now to find some 6g wire.


Andy
My fast lap is your sighting lap.

Duck-Stew

Quote from: Privateer on January 04, 2009, 09:47:30 AM
ah ok.  I thought there'd be all kinds of soldering and crap involved.
Thanks for the tip.  Now to find some 6g wire.


Andy


I solder my 1/4" ends onto my 6 ga cables I build after 'crimping' them on.  Then, I heat-shrink over the connections.  I have what's left of a 50' roll of 6 ga cable if you can't find any more local to you...
Bike-less Portuguese immigrant enjoying life.

Monstyr

Quote from: Duck-Stew on January 05, 2009, 10:04:17 AM
I solder my 1/4" ends onto my 6 ga cables I build after 'crimping' them on.  Then, I heat-shrink over the connections.  I have what's left of a 50' roll of 6 ga cable if you can't find any more local to you...

Theres a short tutorial post that would be useful to a few on here. ;D
The two most common things in the universe are hydrogen and stupidity.

Norm

A welding supply store will have the best cable and selection available and will cut to length. You can also buy jumper cables & cut off a piece. Flexability will be your main problem, get the thinest wire core you can find (afford).

dbran1949

#26
For real flexability look at cable designed for audio systems like this

http://www.crutchfield.com/p_136RED4P25/JL-Audio-4-gauge-Power-Cable.html?showAll=N&tp=2472


Pre-Tinned wire is easier to solder lug connectors. Just my opinion but mechanical crimp only is not good enough

http://www.cabelas.com/prod-1/0017401015716a.shtml



Privateer

finally got around to doing it last night.



thanks for the posts and guidance everyone.


Andy
My fast lap is your sighting lap.

ruester007

the Bike looks great. Are you going to get rid of the emissions canister?

2007 - S4RS - Full termi system, integrated front signals/mirrors, Cox Racing radiator/oil cooler guard, frame sliders, DP tank guard, tinted windscreen, Sergeant Seat, pressure plate, spring retention caps, RCM clutch cover (painted), tail chop, emission removed, reflector removal
IN PROCESS - Rizoma clip-ons, grips and ends, Sodium blasted wheels

Privateer

Quote from: ruester007 on January 19, 2009, 05:13:03 PM
the Bike looks great. Are you going to get rid of the emissions canister?

Thank you for the compliment.  Now that I've secured new suspension i can start in on the pretty stuff.

But I think that's the shock reservoir you see.


Andy
My fast lap is your sighting lap.