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Author Topic: Torque values  (Read 112794 times)
Ddan
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« on: May 06, 2008, 12:46:27 PM »

Some torque values, taken from the Haynes 2valve, '91 to '96, and LT Snyders, Vol. 1

Conversion calculator:   http://www.boltscience.com/pages/convert.htm
                                  or:

  Ft.Lbs to Nm                  x 1.355
  Nm to Ft.Lbs                  x 0.737


Alternator nut                                    157 Nm
Alternator stator bolts                      8-10 Nm
Brake banjo bolts                           17-20 Nm
Brake caliper joining bolts                    33 Nm
Cam belt pulley nuts on camshafts    70-75 Nm
Cam belt pulley nut on driveshaft           60-65 Nm
Cam belt driveshaft gear nut                40-45 Nm
Clutch housing, 900 and early 750          30-34 Nm
Clutch nut                                          137-147 Nm
Clutch hose union bolts                  17-20 Nm
Connecting rod big end
     1st stage                                20 Nm
     2nd stage                                  35 Nm
     3rd stage                                  63.5-68.5 Nm

Crankcase bolts          M8                  23-25 Nm
                                M6                  8-10 Nm
Cylinder head nuts
     1st stage                                 15 Nm
     2nd stage                                     30 Nm
     3rd stage 900 w/ old studs         41-43 Nm
     3rd stage 600/750 and
     900 w/ new studs                         38-40 Nm
Disc mounting bolts                         26 Nm
Engine mounting bolts                         40-45 Nm
Exhaust flange nut                         23-25 Nm
Fork top bolt  
         Showa                                   35 Nm
         Marzocchi                                 25 Nm
Front axle nut                                 70-76 Nm
Front axle clamp bolts                         20-25 Nm
Front brake calipers                         35-38Nm
Gear change pedal                         23-25 Nm
Gear shaft bearing retainer bolts         8-10 Nm
Handlebar clamp                                22-27 Nm
Low fuel level sensor                        32-35 Nm
Oil drain                                        40-44 Nm
Oil pressure switch                        18-20 Nm
Oil pump mounting bolts         M8        23-25Nm
                                           M6        8-10 Nm
Pick-up coils                                4-6 Nm
Primary drive gear nut                        110-120 Nm
Rear axle nut                                70-76 Nm
Rear brake caliper                               23-25 Nm
Rear brake pedal                                23-25Nm
Rear shock             Upper                 39-44Nm
                            Lower                 34-37 Nm
Rear suspension linkage arm
 to frame bolt                                  34-37 Nm
Rear suspension linkage arm
 to linkage fork bolt                          34-37 Nm
Rear suspension ball joint
 locknut to linkage fork                        34-37 Nm
Rear suspension linkage fork
to swingarm bolt                              22-24 Nm

Rear wheel axle nut                        69-74 Nm
Spark plugs                                        29 Nm
Starter motor mounting bolts             8-10 Nm
Steering head nut                        40-45 Nm
Swingarm pivot pin clamp                34-37 Nm
Top yoke pinch bolts   M8                 20-25 Nm
                               M10                35-38 Nm

http://www.boltscience.com/pages/convert.htm
« Last Edit: September 25, 2011, 04:05:44 AM by SBK boy » Logged

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VisceralReaction
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« Reply #1 on: May 07, 2008, 09:38:33 AM »

Dan, thanks for taking the time to do this! wt:
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Moof


« Reply #2 on: May 07, 2008, 12:28:26 PM »

+1
I was just about to post this. I had it saved on my HD at work.
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« Reply #3 on: May 07, 2008, 05:50:27 PM »

Hey Admins! Time for a FAQ page Grin
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techno
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« Reply #4 on: May 07, 2008, 06:42:14 PM »

One more to add for those with a single sided swingarm. The two bolts clamping the axle should be 33Nm according to my dealer.  wt:
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teddy037.2
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« Reply #5 on: May 21, 2008, 06:47:27 PM »

or at the very least, a sticky!
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« Reply #6 on: May 22, 2008, 01:14:47 PM »

Torque settings for 07 S4RS:

-  Torque settings  
Frame torque settings  Part  Thread (mm)  Nm ±10% Tolerance  Notes  
Front sprocket  
Front sprocket retaining nut  M25x1.5  186 *  GREASE B  
Front sprocket cover bolt  M6x1  6    
Drive chain slider retaining screw  M6x1  6    
Lights and reflectors  
Headlight retaining bolt  M8x1.25  12    
Bolt securing headlight support to subframe on silent block     4    
Tail light unit nuts  M6x1  6    
Number plate light nuts  M5x0.8  2.5    
Reflector nut  M4x0.7  2    
Cable guide to headlamp mount retaining screw  M6x1  9    
Turn signal retaining bolts  M6x1  6    
Headlight support retaining bolt  M6x1  10    
Headlight reflector retaining bolt  M4x0.7  2.3    
Instruments  
Fasteners securing silent block mountings for instrument panel  M5x0.8  4    
Bolts securing instrument panel to silent blocks  M5x0.8  5    
Air temperature/pressure sensor retaining bolt  M6x1  6    
Front Fork  
Top yoke central retaining bolt  M8x1.25  23 *  GREASE B  
Top yoke bolts  M8x1.25  22 *  GREASE B  
Bottom yoke clamp bolt  M8x1.25  20 *  GREASE B In the sequence 1-2-1  
Front axle clamp bolt  M8x1.25  20 *  GREASE B Sequence 1-2-1  
Steering limit lock nut  M8x1.25  18  LOCK 2 (apply Loctite to nut thread only)  
Steering stem nut  M35x1  30 *  GREASE B  
Fork splashguard retaining bolt  M5x0.8  5.5  LOCK 2  
Electrical System  
Relay bracket bolt  M5x0.8  1    
RH/LH handlebar switch bolt  M5x0.8  3.5    
Keyswitch cover cap nut  M6x1  7    
Keyswitch screw  M6x1     * Tighten down the screw head until it fails LOCK 2  
Battery terminal bolt  M6x1  6    
Starter motor nut  M6x1  5    
Nut securing cable to starter relay  M6x1  4    
Speed sensor retaining bolt  M6x1  10    
Bolt fastening regulator to oil breather tank and frame  M6x1  6    
Bolt securing regulator to oil breather tank  M6x1  6    
Bolt securing battery support to silent-block mountings  M6x1  6    
Bolt securing battery support to cylinder head  M6x1  10    
ECU retaining bolt  M6x1  13    
Bolt securing earth cable to engine  M6x1  10    
Horn bracket retaining screws  M6x1  10  LOCK 2  
Horn retaining screw  M8x1.25  25  LOCK 2  
Immobilizer antenna        Mounted on assembly line between antenna and Lock 11 switch cover  
Front brake  
Front brake caliper bolt  M10x1.25  43 *  GREASE B  
Front brake master cylinder bolt  M6x1  9  Sequence 1(UP)-2-1  
Rear brake bleeder fitting to caliper  M10x1  7    
Front/rear brake hose fitting  M10x1  20    
Gearchange lever and brake pivot bolt  M8x1.25  24  LOCK 2  
Rear brake  
Rear brake caliper bolt  M8x1.25  25 *  GREASE B  
Front/rear brake hose fitting  M10x1  20    
Rear brake master cylinder bolt  M6x1  10    
Rear brake reservoir retaining bolt  M6x1  2    
Swingarm  
Swingarm pivot shaft bolt  M8x1.25  18 *  GREASE B  
Chain tensioner eccentric screw  M12x1.25  33 *  GREASE B Sequence 1-2-1  
Bolt securing rear brake hose guide and speed sensor to swingarm  M5x0.8  2.5    
Front and rear chain-guard retaining screw  M6x1  6    
Caliper mounting bracket pin  M12x1.25  33 *  LOCK 8  
Handlebars - Clutch control  
Handlebar top clamp bolt  M8x1.25  20 *  GREASE B In the sequence 1-2-1  
Clutch master cylinder bolt  M6x1  9  Sequence 1(UP)-2-1  
Clutch hose connector  M10x1  20    
Clutch bleed valve  M6x1  4    
Clutch cylinder retaining screw  M6x1  10    
Throttle twistgrip retaining bolt  M6x1  10    
Throttle twistgrip cover retaining bolt  M4x0.7  1.8    
Counterweight bolt  M6x1  9    
Rear shock absorber  
Shock absorber top bolt  M10x1.25  45 *  GREASE B  
Shock absorber bottom bolt  M10x1.25  45 *  GREASE B  
Suspension linkage upper bolt  M10x1.25  45 *  GREASE B  
Nut securing suspension rocker arm to frame  M12x1.5  75 *  GREASE B  
Nuts securing end fittings to tie-rod  M12x1.5  36 *    
Front and Rear Mudguards  
Front mudguard retaining bolt  M6x1  3  LOCK 2  
Number plate holder bolt  M6x1  5.5    
Bolt securing splashguard to underseat  M6x1  1.8    
Nut securing number plate holder to splashguard  M6x1  1.9    
Footrests and Levers  
Gearchange lever and brake pivot bolt  M8x1.25  24  LOCK 2  
Gearchange lever retaining bolt  M6x1  10  LOCK 1  
Bolt securing gearchange linkage pivot to gearchange lever  M6x1  10    
Bolts securing front footrest bracket to engine  M10x1.5  36    
Bolts securing front footrest brackets to swingarm pivot shaft  M12x1.5  55 *  GREASE B  
Bolts securing rear footrest brackets to frame  M8x1.25  24  LOCK 2  
Bolt securing heel guard to footrest bracket  M5x0.8  5  LOCK 2  
Front and Rear Wheels  
Front wheel nut  M25x1.25  63 *  GREASE B  
LH rear wheel nut  M33x1.5  156 *  GREASE B  
RH rear wheel nut  M38x1.5  176 *  GREASE B  
Front and rear brake disc retaining bolt  M8x1.25  25 *  LOCK 2  
Rear sprocket nut  M10x1.25  48 *  LOCK 2  
Bolts securing driving pins  M6x1  11 *  LOCK 2  
Fuel tank  
Fuel hose clamp     1.5    
Tank filler cap screw  M5x0.8  6    
Tank hinge bracket retaining screw  M6x1  10    
Fuel tank rubber mounting retaining screw  M6x1  10    
Exhaust system  
Exhaust pipe clamp retaining bolt  M8x1.25  19    
Special bolt securing exhaust manifolds to crankcase  M12x1.5  25  LOCK 1  
Bolt securing exhaust pipes to crankcase  M6X1  9    
Fasteners securing 1/8” gas stainless steel plugs to exhaust pipes  M10x1.25  25    
Bolt securing silencer to frame  M8x1.25  24    
Bolt securing heat shield to silencer  M6x1  10  LOCK 2  
Bolt securing heat shield to exhaust  M5x0.8  2.4  LOCK 2  
Nuts securing exhaust pipes to horizontal and vertical cylinder heads  M6x1  10    
Lambda probe fastener  M8x1.5  45    
Seat  
Seat lock nut  M22x1.5  1  LOCK 3  
Seat lock support retaining screw  M5x0.8  6    
Seat cover support retaining screw  M5x0.8  3    
Seat slide screw  M5x0.8  6  LOCK 2  
Bolt securing seat cover and storage compartment cover to seat  M6x1  2    
Seat lock screw  M5x0.8  6    
Intake Oil Breather  
Fastener securing air box stud bolt to air box  M6x1  6    
Fastener securing air box stud to dowel  M6x1  4    
Fastener securing screw to front of air box  M6x1  10    
Oil breather valve hose clamp  M7x2  1.2    
Oil breather tank hose clamp  M7x2  2    
Bolt securing oil breather tank to frame  M6x1  6    
Screws securing springs to intake funnels  M5x0.8  3    
EVAP system canister filter  
Throttle body clamp  M4x0.7  1    
Restricter plate retaining screw for power restricted model  M5x0.8  4.8  LOCK 1  
Bolt securing canister support to engine  M6x1  10    
Canister clamp retaining screw     1.7    
Fairings  
Side panel retaining bolt  M5x0.8  0.8    
Bolt securing headlight shell to mounting bracket  M6x1  8    
Sidestand  
Sidestand bracket bolt  M10x1.5  36  LOCK 5  
Sidestand sensor cable clamp bolt  M6x1  10    
Sidestand pivot bolt nut  M8x1.25  24    
Stand sensor bolt  M6x1  10    
Frame  
Nut for engine-frame bolt  M12x1.5  60 *  GREASE B  
Screw securing hose guide to starter motor screw  M6x1  9    
Oil cooler  
Oil cooler retaining bolt  M6x1  9    
Oil pipe union on cooler with TWIN SEAL O-ring  M16x1.5  25 *  Lubricate with engine oil (Shell Advance Ultra 4)  
Oil pipe union on crankcase with Twin Seal O-ring  M16x1.5  25 *  Lubricate with engine oil (Shell Advance Ultra 4)  
Oil cooler nipple  M14x1.5  27  LOCK 1  
Oil pipe union on crankcase  M10x1  19    
Oil delivery pipe to cylinder heads fitting  M10x1  15    
Liquid Cooling  
Radiator retaining screw  M6x1  10    
Coolant hose clamp  M7x2  2.5    
Clamp securing expansion reservoir hose to radiator  M4x0.7  1    
Clamp securing expansion reservoir hose to reservoir  M4x0.7  0.5    
Radiator side cowling retaining screw  M6x1  2.4  LOCK 1  
Coolant drain plug on pump cover  M10x1  18    
Screw securing bracket to expansion reservoir  M6x1  10    
Screw securing expansion reservoir to head  M6x1  10

Engine torque settings
Part  Thread (mm)  Nm  Min.  Max.  Notes  
Blow-by valve  M40x1.5  40  36  44    
Pick-up filter cap  M32x1.5  42  38  46    
Coolant inlet union  M30x1.5  30  27  33  LOCK 6  
Oil temperature sensor holder nut  M30x1.5  38  34  42  LOCK 4  
Crankshaft gear nut  M25x1.5  190  171  209  GREASE B  
Alternator rotor nut  M24x1  270  256  284  LOCK 5  
Primary drive gear nut  M22x1  190  171  209  GREASE B  
Oil drain plug  M22x1.5  42  38  46   (NOTE:  If  your drain plug uses a 5mm hex the torque is 20nm) 
Oil pick-up filter  M22x1.5  42  38  46    
Coolant outlet union  M22x1.5  27  25  30  LOCK 5  
Engine fan thermo switch  M22x1.5  42  38  46  LOCK 4  
Oil filler plug  M22x1.5  5  5  6    
Idler/tensioner pulley mounting stud  M20x1  50  45  55  LOCK 2 or THREE BOND 1324  
Clutch centre nut  M20x1  190  180  200  GREASE B  
Steel/aluminium crankshaft blanking cap  M20x1  15  13.5  16.5  THREE BOND 1375B  
Head timing belt roller ringnut  M17x1  71  64  78  GREASE A  
Selector drum locating screw  M16x1.5  30  27  33    
Oil filter nipple  M16x1.5  42  38  46  LOCK 2 or THREE BOND 1324  
Oil filter cartridge  M16x1.5  11  10  12  Engine oil on gasket  
Pick-up filter housing plug  M15x1  20  18  22  LOCK 5 or THREE BOND 1375B  
By-pass pump cap  M15x1  25  22  28  LOCK 5 or THREE BOND 1375B  
Timing belt driveshaft pulley nut  M15x1  71  64  78  GREASE A  
Timing belt camshaft pulley nuts  M15x1  71  64  78  GREASE A  
Alternator cover inspection plug  M15x1  20  18  22  THREE BOND 1215  
Idler pulley bearing screw  M14x2  50  45  55  GREASE C  
Low sump oil intake duct plug  M14x1.5  24  21  27  LOCK 5 or THREE BOND 1375B  
Timing belt driveshaft gear nut  M14x1  55  50  60  GREASE A  
Radiator connection plug  M14x1.5  24  21  27  LOCK 5 or THREE BOND 1375B  
Radiator connection blanking plug  M14x1.25  27  24  30  LOCK 5 or THREE BOND 1375B  
Oil cooler nipple  M14x1.5  27  24  30  LOCK 5 or THREE BOND 1375B  
Pick-up sensor inspection screw  M12x1  15  13  17  LOCK 2 or THREE BOND 1324  
Earth connection bolt  M12x1  15  13  17  LOCK 2 or THREE BOND 1324  
Oil temperature sensor  M12x1.5  18  16  19  LOCK 4  
Coolant temperature sensor (control unit)  M12x1.5  23  20  26  LOCK 4  
Spark plugs  M12x1.25  20  18  22    
Lower sump oil drain plug  M12x1.50  20  18  22    
Cylinder head nuts: Hand tighten Hand tighten Tighten down  M10x1.5    15 30 48      28 45      32 51  GREASE C  
Connecting rod cap bolts: Tighten at 50 rpm Wait 2 seconds, then back off
360° at 30 rpm 1st step at 30 rpm 2nd step at 10 rpm Tighten by 65° +/- 1° at 14 rpm Torque check  M10x1    35     20 35   70-103        GREASE B  
Oil pump duct plug  M10x1.5  fully seated with tool 15 13 17  LOCK 5 or THREE BOND 1375B  
Cylinder head studs  M10x1.5  25  23  26  LOCK 2 or THREE BOND 1324  
Pressure switch  M10x1  19  17  21    
Threaded insert  M10x1           LOCK 5 or THREE BOND 1375B  
Spark plug  M10x1  15  13  17    
Water pump cover plug  M10x1  20  18  22    
Neutral warning light switch  M10x1.25  10  9  11    
Clutch-side crankcase service plug  M10x1.5  15  13  17  LOCK 5 or THREE BOND 1375B  
Oil circuit plug - exhaust side  M10x1  15  13  17  LOCK 2 or THREE BOND 1324  
Crankshaft grub screws  M8x1.25  13  11  15  THREE BOND 1375B  
Tensioner pulley shaft  M8x1.25  26  23  29  LOCK 2 or THREE BOND 1324  
Idler pulley shaft  M8x1.25  26  23  29  LOCK 2 or THREE BOND 1324  
Selector claw bolt  M8x1.25  25  22  28    
Gear stop lever bolt  M8x1.25  18  16  20  LOCK 2 or THREE BOND 1324  
Oil pump bolts  M8x1.25  26  23  29    
Clutch drum screws  M8x1.25  35  33  37  LOCK 4  
Crankcase screws:
Stage 2
Tighten down  M8x1.25    19 25    17 22    21 28    
Cam cap bolt:
Stage 2
Tighten down  M8x1.25    10 22.5    9 21    11 25  GREASE B    
Crankcase drilled bolt  M8x1.25  20  18  22    
Earth bolt  M8x1.25  13  11  15    
Tensioner eccentric nut  M8x1.25  25  22  28  GREASE A  
Screws for timing belt cover on cylinder head  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Clutch spring bolt  M6x1  6  5  7    
Stator wiring clamp bracket bolt  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Intake and exhaust manifold studs  M6x1  5  5  7  LOCK 2 or THREE BOND 1324  
Starter motor bolts  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Starter idler gear shaft screw  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Coolant pump bearing stop screw  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Alternator stator bolts  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Rotor/flywheel bolts  M6x1  13  11  15  LOCK 2 or THREE BOND 1324  
Gearbox bearing retaining plate bolts  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Coolant drain bolt on union  M6x1  8  7  8  LOCK 2 or THREE BOND 1324  
Fuel pump/intake manifold union  M6x1  2.5  2  3  LOCK 2 or THREE BOND 1324  
Bosch pick-up bolts  M6x1  10  9  11    
Fluid recovery tank bracket nut  M6x1  9  8  10    
Spark plug cap screws  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Battery support stud  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Battery support lower stud  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Cylinder-side cover screws  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Cylinder head cover studs  M6x1  3  2  4  LOCK 5 or THREE BOND 1375B  
Driven pulley flange bolts  M6x1  10  9  11    
Cylinder coolant inlet union screw  M6x1  10  9  11  LOCK 2 or THREE BOND 1324  
Selector claw bolt  M6x1  9  8.5  9.5  LOCK 2 or THREE BOND 1324  
Cylinder heads/cylinders coolant cover screws  M6x1  6  6  8    
Inspection cover bolts  M6x1  4.5  4.5  6    
Cylinder head coolant outlet union screw  M6x1  10  9  11    
Valve cover bolts  M6x1  10  9  11    
Intake/exhaust valve cover screws  M6x1  10  9  11    
Intake manifold nuts  M6x1  10  9  11    
Crankcase screws  M6x1  9  8.5  9.5    
Clutch cover bolts  M6x1  9  8.5  9.5    
Alternator cover bolts  M6x1  10  9  11    
Cylinder head cover nut  M6x1  10  9  11    
Cooler mounting pin  M6x1  5  4  6  LOCK 2 or THREE BOND  
Coil mount nut  M6x1  10  9  11    
Clutch bypass valve screw  M6x1  6  5  7    
Intake manifold plug  M5x0.8  3  2  3    
Clutch spring bolts  M5x0.8  5  5  7    
Manifold nipple  M5x0.8  3  2  3  LOCK 2 or THREE BOND 1324  
Coolant hose clamps     2.5  2  3    
Cylinder head oil hose screws  M5x0.8  5  5  7  LOCK 2 or THREE BOND 1324  
Unspecified fasteners  M10x1.5  45  40  50    
Unspecified fasteners  M8x1.25  25  22  28    
Unspecified fasteners  M6x1  10  9  11    
Unspecified fasteners  M5x1  5  5  7    
« Last Edit: September 04, 2012, 02:33:57 AM by ducpainter » Logged

CRASH!
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« Reply #7 on: May 22, 2008, 02:29:15 PM »

Holy shit! Don't you think you might have missed a bolt?


I had no idea there were that many bolts on an S4R. Glad I have an oldy carby...much simpler. Grin
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Slide Panda
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Personal Pretext


« Reply #8 on: May 22, 2008, 04:50:58 PM »

Maybe this should be moved to how to?  At least have it be a sticky in Tech.. and then sweep out junk posts like this one  Grin
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-Throttle's on the right, so are the brakes.  Good luck.
- '00 M900S with all the farkles
- '08 KTM 690 StupidMoto
- '07 Triumph 675 Track bike.
mostro
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« Reply #9 on: June 20, 2008, 10:54:42 PM »

hey guys, does anyone have any idea where i can find a gear change pedal? waytogo
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VeryMetal
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« Reply #10 on: June 30, 2008, 10:46:13 AM »

You can find it just in front of your left foot peg, has a little rubber thing on it, looks a bit like the brake pedal on the right of the bike in the same location. Oh god, I'm so funny. Not. Sorry.

You could try posting a new thread in one of the other topics like 'tech' some of the members here have a pretty comprehensive collection of bits they could sell/ trade you. Or at least someone will be able to tell you where to get one.

Have you tried your dealer? They might have one lying around..
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2002 Ducati Monster 750ie Dark
2005 Monster S2R Dark
mostro
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« Reply #11 on: July 02, 2008, 12:59:59 AM »

how terrifically funny!
aite i shall try Tech. my local dealer is well far, so i don't go there often. thanks mate
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Capo
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You Are What You Is


« Reply #12 on: July 30, 2008, 02:33:14 PM »

Carlos, you deserve recognition for that, well done
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Capo de tuti capi
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« Reply #13 on: October 05, 2008, 10:51:40 AM »

Thanks Guys.  I was just looking for this.

Misplaced my Haynes Manual and pulling my hair out trying to find the torque settings.
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corey
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'06 Tang/Black S2R800


« Reply #14 on: March 10, 2009, 11:23:42 AM »

post removed to avoid confusing people.

-Cor
« Last Edit: March 11, 2009, 03:38:45 AM by corey » Logged

When all the land lays in ruin... And burnination has forsaken the countryside... Only one guy will remain... My money's on...
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