Ducati SS Project

Started by Yorkie, January 15, 2016, 12:39:44 PM

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Yorkie

As well as the other two Ducati's I have almost finished this one, its finished enough to use as my everyday ride.  This was originally a 750 SuperSport (1992) that I bought of a mate for £365.



After stripping it down, I needed to replace loads of bits:



I sold off all the plastics and powder coated the frame:



I found a broken carbon Monster S4 Challenge rear hump that with some work fitted over the original rear seat:



Yorkie

Yorkie

I sold off the 750SS engine and polished up the rear swing-arm all part of some mad plan:



I got hold of a carbed 900 bottom end, ready for some modification:



The only barrels and pistons I could find were from a 900ie:



With a bit of cleaning the fitted just fine.  After a few weeks I managed to get some heads.  The only down side was they were from two different bikes:



Yorkie

Yorkie

I fitted some Blackshadow discs to the front wheel:



The frame and rear sets were put in place:



Slowly but surely it started to take shape:



Again custom adjustable cam wheels were fitted to the engine:



Yorkie

Yorkie

The front end came together easily. 



It started to look like a bike:



Part of the project was to make it a single sided exhaust so a bit of chopping and some really bad welding and it was done:







To top it off I managed to get my hands on this end can:



Yorkie

Yorkie

With the carbs on it was time to fit some good looking alloy intakes:



I then fitted some really good bar end indicators:



Carbon front mud guard:



The grips were wire locked in place for a little racer look:



Next it was on to the limited body work.

Yorkie

Yorkie

After a bit of glassing and some filler the rear seat cover was looking quite tidy:



The fuel tank was cleaned up and prepped:



A friend then did the top coats:



The best part for me was my custom Ducati decals, based on the Relentless energy drink writing:



I missed out some lighter bits that were put in the engine:



Yorkie



Blackout

You know your stuff. [beer]

Are you otherwise employed? This must take up a lot of time.
2003 Ducati Monster 1000
2005 Triumph Speed Triple 1050
2003 Honda CR250
2008 KTM 990 SuperDuke

koko64

#7
 [thumbsup] & +1 on that. You surely have your own workshop/business. If not you should!
Those carburettor velocity stacks are great. You make them?
How much work to match up the top end oil galleries, etc?
Cheers.
2015 Scrambler 800
2013 M1100 Evo

Yorkie

I fitted race pattern rear-sets for a difference:



The exhaust was so easy to fit and it soon turned out that the end can did not need any supporting brackets, so it was a really clean look:



With the body work on it starts to take shape:





Yorkie

Yorkie

Quote from: Blackout on January 15, 2016, 02:08:18 PM
You know your stuff. [beer]

Are you otherwise employed? This must take up a lot of time.

Total amateur mate, I do the work on Saturdays only.  Fully employed and this is a hobby.

Yorkie

Yorkie

Quote from: koko64 on January 15, 2016, 02:20:25 PM
[thumbsup] & +1 on that. You surely have your own workshop/business. If not you should!
Those carburettor velocity stacks are great. You make them?
How work to match up the top end oil galleries, etc?
Cheers.

The lock-up is a mates, he charges me nothing for the space or his time, and he has the skills.  He has all the bits made (by another friend) and sells them here:

http://www.madasl.co.uk/products.php

All the engine bits are plug and play really, so just a lot of cleaning. 

Yorkie

Yorkie

Nearly at the end!

The rear seat cover had to look right, so a lot of playing around with how it sits was essential:





With the exhaust tighter to the swing-arm it was looking good (well I think anyway):



The headers were covered in exhaust wrap to tidy it up:



The very small rear light and number plate hanger had to fit nicely under the seat:



Yorkie

Yorkie

The loom was a nightmare and I ended up cutting out about 3 meters of wire to tidy it up:





A lot of after market stuff was fitted to make it right for me, I hid the electrics to the rear in a plastic pipe to keep the lines clean:



Custom alloy top yoke:



The last bits of wiring were almost done:



I cut some flat carbon sheeting to mount my Acewell speedo on:



All wired up:







All done:



Yorkie

Yorkie

Here's a few more pictures:







My replacement oil pressure switch:



The bike runs the minimum of electrics and bodywork, no idiot lights and all additional body work removed.

Hope you like it.

Yorkie

Mhanis

That is a heck of a lot of work done there, well done!

For no reason other than curiosity, how long from start to finish?

Mark
I ride a GS scooter with my hair cut neat.

Pete Townshend

2009 M1100 72,000+ miles- and climbing
2015 Suzuki TU250X 13,000+ miles GONE!