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Ducati Monster Forum
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Drunken Monkey
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mitt
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Waste of money .....
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Topic: Waste of money ..... (Read 54527 times)
MonsterHPD
Hero Member
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Posts: 565
Re: Waste of money .....
«
Reply #75 on:
December 25, 2019, 10:26:54 AM »
So far, so good...
With reasonable valve clearances and reasonable cam timing, the engine turns without anything hitting. Hopefully I can test actual valve to piston clearances tomorrow. At least I can sleep well tonight :-)
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Monster 900-2002 (sold, alive and well in the UK), 749R / 1100 HYM combo for track days, wifes / my Monster Dark 800-2003 (not entirely "Dark" anymore and a personal favourite) , 50% of 900SSie -2000 track bike for rainy days-now with tuned ST2 motor and Microtec ECU. Also parked due to having been T-boned on track.
koko64
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Re: Waste of money .....
«
Reply #76 on:
December 25, 2019, 10:55:25 AM »
glad to hear.
Those cams also have a hell of a lot of duration. Your 800 is stock capacity and compression?
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2015 Scrambler 800
MonsterHPD
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Posts: 565
Re: Waste of money .....
«
Reply #77 on:
December 26, 2019, 04:00:41 AM »
Just tested the ST2 cams. Seems to be ample room for this:
ST2 Inlet CL 113 deg_01
by
torbjörn bergström
, on Flickr
Axial / radial clearance inlet / exhaust with inlet lobe centre 113°: 2.9/2.6 mm and 5.0/4.3 mm, respectively.
The motor is otherwise stock, but I´m thinking about removing the base gasket and machine the squish bands on the piston to get 1.0 mm squish height That will increase compression slightly.
I´ll try my hand at some porting next .... hopefully without destroying anything.
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Monster 900-2002 (sold, alive and well in the UK), 749R / 1100 HYM combo for track days, wifes / my Monster Dark 800-2003 (not entirely "Dark" anymore and a personal favourite) , 50% of 900SSie -2000 track bike for rainy days-now with tuned ST2 motor and Microtec ECU. Also parked due to having been T-boned on track.
MonsterHPD
Hero Member
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Posts: 565
Re: Waste of money .....
«
Reply #78 on:
December 28, 2019, 05:09:01 AM »
Hello again.
Does anyone know the correct torque values for the head nuts?
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Monster 900-2002 (sold, alive and well in the UK), 749R / 1100 HYM combo for track days, wifes / my Monster Dark 800-2003 (not entirely "Dark" anymore and a personal favourite) , 50% of 900SSie -2000 track bike for rainy days-now with tuned ST2 motor and Microtec ECU. Also parked due to having been T-boned on track.
stopintime
Hero Member
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Posts: 9043
S2R 800 '07
Re: Waste of money .....
«
Reply #79 on:
December 28, 2019, 05:27:24 AM »
Quote from: MonsterHPD on December 28, 2019, 05:09:01 AM
Hello again.
Does anyone know the correct torque values for the head nuts?
Three rounds: 15, 25 and finally 40 Nm
«
Last Edit: December 28, 2019, 05:29:00 AM by stopintime
»
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252,000 km/seventeen years - loving it
MonsterHPD
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Posts: 565
Re: Waste of money .....
«
Reply #80 on:
December 28, 2019, 07:12:48 AM »
Quote from: stopintime on December 28, 2019, 05:27:24 AM
Three rounds: 15, 25 and finally 40 Nm
Thanks.
Same as for the 900, then.
Logged
Monster 900-2002 (sold, alive and well in the UK), 749R / 1100 HYM combo for track days, wifes / my Monster Dark 800-2003 (not entirely "Dark" anymore and a personal favourite) , 50% of 900SSie -2000 track bike for rainy days-now with tuned ST2 motor and Microtec ECU. Also parked due to having been T-boned on track.
MonsterHPD
Hero Member
Offline
Posts: 565
Re: Waste of money .....
«
Reply #81 on:
December 31, 2019, 07:02:32 AM »
I´ve done a bit more work on the M800, and the top end is now all dismantle.
Everything looks surprisingly good, except for some soot and slight wear signs one might thnk the motor is new ....
2019-12-28 21.38.06
by
torbjörn bergström
, on Flickr
Pistons looking very good, top ringgap on one piston 0.28 mm, piston vlearance 0.02 to 0.04 mm both cylinders.
Cylinders are round and straight to withing ±0.01 mm. That is not too surpeising, as long as a Nikasil type cylinder has not been ruined by scratches and such, they tend to hold dimensions very well.
The ports are another issue, looking very rural to my inexperienced eye:
20200101_173907
by
torbjörn bergström
, on Flickr
Not too good a picture, it´s not quiteeasy to get good close-up photos with the cell phone camera. Anyway, the ports are very uneven, and the machining that has been made have no rounded-off interfaces with the as-cast surfaces. And in my eyes, the boss for the valve guide sits like a plug in the port ....
Also, the small radius / port floor where it turns down towards the bvalve is not a nice radius, it´s more like a shelf edge.
A couple of hours of Dremel work has got me this far:
2019-12-31 14.56.51
by
torbjörn bergström
, on Flickr
at least this pleases my eye a lot better. I´ve abandoned my initial plan to weld up the port floor etc in order to lift the port, since there is a thin-ish section vlose to the valva guide that I do not want to weld on. So I just try to make the whole port more even, and to creat room for some JB Weld at the "smalll radius in order to create a nice(r) raduis without reducing cross-section area.
At least I hope I´m improving things, but only next summer can really tell ...
With that, I´d like to wish everyone a Happy New Year
«
Last Edit: January 01, 2020, 08:55:12 AM by MonsterHPD
»
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Monster 900-2002 (sold, alive and well in the UK), 749R / 1100 HYM combo for track days, wifes / my Monster Dark 800-2003 (not entirely "Dark" anymore and a personal favourite) , 50% of 900SSie -2000 track bike for rainy days-now with tuned ST2 motor and Microtec ECU. Also parked due to having been T-boned on track.
koko64
Post Whore
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Posts: 15713
Re: Waste of money .....
«
Reply #82 on:
December 31, 2019, 09:39:09 AM »
Happy New Year
«
Last Edit: December 31, 2019, 03:48:37 PM by koko64
»
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2015 Scrambler 800
pepeducat
Full Member
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Posts: 179
Re: Waste of money .....
«
Reply #83 on:
January 03, 2020, 12:44:05 AM »
Hello, a few years ago, with a friend we made the assembly of camshaft of ST2 in cylinder heads of M800 which we then mounted on an engine of M750.
It works perfectly, we just had to machine the cylinder base to go from 8.2 to 9.4 / 1 volumetric ratio.
all mounted with Keihin FCR 39 carburetors and a few other little things, the monster released its 80 hp.
I put you below the link with the measurements of the holds for the camshafts
http://ducati-mostro-forum.fr/index.php?topic=1216.msg106015#msg106015
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MonsterHPD
Hero Member
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Posts: 565
Re: Waste of money .....
«
Reply #84 on:
January 03, 2020, 02:12:45 AM »
Quote from: pepeducat on January 03, 2020, 12:44:05 AM
Hello, a few years ago, with a friend we made the assembly of camshaft of ST2 in cylinder heads of M800 which we then mounted on an engine of M750.
It works perfectly, we just had to machine the cylinder base to go from 8.2 to 9.4 / 1 volumetric ratio.
all mounted with Keihin FCR 39 carburetors and a few other little things, the monster released its 80 hp.
I put you below the link with the measurements of the holds for the camshafts
http://ducati-mostro-forum.fr/index.php?topic=1216.msg106015#msg106015
Gee, thanks a lot!. Will have to brush up my french as well :-)
I might be back wth some questions.
Logged
Monster 900-2002 (sold, alive and well in the UK), 749R / 1100 HYM combo for track days, wifes / my Monster Dark 800-2003 (not entirely "Dark" anymore and a personal favourite) , 50% of 900SSie -2000 track bike for rainy days-now with tuned ST2 motor and Microtec ECU. Also parked due to having been T-boned on track.
MonsterHPD
Hero Member
Offline
Posts: 565
Re: Waste of money .....
«
Reply #85 on:
January 08, 2020, 10:39:01 AM »
Evening (in Sweden, that is),
Now I have made the spacers for the cams as per drawings provided, and the width of the M800 cam is the sae as on the ST2 + spacers. Should work OK.
2020-01-08 19.04.00
by
torbjörn bergström
, on Flickr
Pepeducat,
I´ve looked thru the whole thread (with some problems understanding all). Anyway, there were some pictures of a motor after some problems due to very tight clearances between the valves on overlap (0.5 mm).
Since I have an ST2 motor with big valves built but not yet started, with approx. 0.6 mm between the valves on overlap, I´d be interested in more info on what happend, and why it happened. I´m worried about the 0.6 mm clearances ....
«
Last Edit: January 08, 2020, 10:40:36 AM by MonsterHPD
»
Logged
Monster 900-2002 (sold, alive and well in the UK), 749R / 1100 HYM combo for track days, wifes / my Monster Dark 800-2003 (not entirely "Dark" anymore and a personal favourite) , 50% of 900SSie -2000 track bike for rainy days-now with tuned ST2 motor and Microtec ECU. Also parked due to having been T-boned on track.
pepeducat
Full Member
Offline
Posts: 179
Re: Waste of money .....
«
Reply #86 on:
January 08, 2020, 11:29:55 AM »
No it was an assembly with NC7 camshafts which had been badly calibrated, so at the first shot of the starter everything hit with big damage.
With ST2 camshafts on an 800 it works very well.
To reassure you do a blank test of the squish valves / piston
«
Last Edit: January 08, 2020, 11:33:23 AM by pepeducat
»
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koko64
Post Whore
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Posts: 15713
Re: Waste of money .....
«
Reply #87 on:
January 08, 2020, 11:34:40 AM »
Do you have some 900V carb cams? Be interesting to see the numbers with them.
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2015 Scrambler 800
pepeducat
Full Member
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Posts: 179
Re: Waste of money .....
«
Reply #88 on:
January 08, 2020, 11:46:21 AM »
This is the first thing I remove on a 900, the original camshafts which I replace with ST2 (HZ) or 900ie (8J), then I get rid of them because the cams are really not optimal .
So I don't have one to control the original crossover gap.
On the other hand I am mounting 900 cylinder heads with 900ie camshafts, I could control the crossing on it.
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koko64
Post Whore
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Posts: 15713
Re: Waste of money .....
«
Reply #89 on:
January 08, 2020, 11:49:49 AM »
I'm curious if it's just a cam spec or combustion chamber spec issue.
I thought the 900V cams might be enough for 800cc.
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2015 Scrambler 800
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