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Author Topic: ML builds an old truck  (Read 54659 times)
Monsterlover
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I will save Skynet from Sarah Connor
« Reply #570 on: October 06, 2024, 11:03:03 AM »
I haven't had much time to update and I'm finally getting around to posting pictures from the last couple months.

Wiring stuff
PXL_20240608_223119747 by Kevin Ames, on Flickr

PXL_20240608_222441675 by Kevin Ames, on Flickr

PXL_20240608_223051998 by Kevin Ames, on Flickr

Decided to make an aluminum bracket for my fuel filter that welds to the fuel cell. I initially bent one from 3/16 plate but it came out pretty ugly so I ended up milling one out of a solid block. Being that it ended up a lot thicker than the fuel cell it was a little bit of a challenge to weld. The big block kept sucking all the heat out of the weld so my beads look like caterpillars but it's stuck permanently so that's fine.
PXL_20240601_005129315 by Kevin Ames, on Flickr

Time to modify the intake for a blow off valve
PXL_20240609_181350819 by Kevin Ames, on Flickr

PXL_20240609_190400784 by Kevin Ames, on Flickr

PXL_20240609_191227529 by Kevin Ames, on Flickr

PXL_20240609_191642942 by Kevin Ames, on Flickr

PXL_20240609_205529325 by Kevin Ames, on Flickr

PXL_20240609_205429067 by Kevin Ames, on Flickr

Fitted the VIN/ ID tag in the factory location. It was really faded but since the numbers were stamped from the back side I was able to shine them up a little bit with 2000 grit sandpaper and some water. It's actually readable now
PXL_20240623_192804819 by Kevin Ames, on Flickr

The wiring is turning into 10 lb of shit in a 5 lb bag and continues to worsen...
PXL_20240623_203841484 by Kevin Ames, on Flickr

My main power/ ignition/ signal and headlight panel
PXL_20240623_182638679 by Kevin Ames, on Flickr

It is also 10 lb of shit in a 5 lb bag
PXL_20240623_172326203 by Kevin Ames, on Flickr

PXL_20240623_182632913 by Kevin Ames, on Flickr

PXL_20240623_172035309 by Kevin Ames, on Flickr

PXL_20240623_185806459 by Kevin Ames, on Flickr

Fuel filter mount welded
PXL_20240615_173330750 by Kevin Ames, on Flickr

PXL_20240615_173338967 by Kevin Ames, on Flickr

PXL_20240615_181516898 by Kevin Ames, on Flickr

PXL_20240615_181551229 by Kevin Ames, on Flickr

Ratchet strap to the rescue for holding it in place for welding
PXL_20240615_171630237 by Kevin Ames, on Flickr

Decided to 3D print an adapter to fit my Holley digital dash to the factory gauge opening.  It was actually too wide to fit on my machine so I was able to add a dovetail and slice the model and print it in two sections.  There is a slight seam from where they fit together but it's not too noticeable.
PXL_20240704_143005209 by Kevin Ames, on Flickr

3d printed version compared to the original metal piece
PXL_20240704_143356002 by Kevin Ames, on Flickr

PXL_20240704_143335292 by Kevin Ames, on Flickr

PXL_20240704_143304934 by Kevin Ames, on Flickr

PXL_20240704_143533527 by Kevin Ames, on Flickr

PXL_20240704_143913223 by Kevin Ames, on Flickr

PXL_20240721_000919291 by Kevin Ames, on Flickr

PXL_20240721_000912275 by Kevin Ames, on Flickr

3d printed mount for my flasher relays
PXL_20240721_001053927 by Kevin Ames, on Flickr

PXL_20240720_221620231 by Kevin Ames, on Flickr

Rather than use paint I used a chemical from the gunsmithing world, cold bluing, to essentially black oxide my steering shaft adapter and my steering rack adapters
PXL_20240720_233017895 by Kevin Ames, on Flickr

PXL_20240703_003314747 by Kevin Ames, on Flickr
Logged
"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
Monsterlover
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I will save Skynet from Sarah Connor
« Reply #571 on: October 06, 2024, 11:48:15 AM »
I added the front brakes. I forgot how big F-250 brakes are.
PXL_20240720_214225781 by Kevin Ames, on Flickr

And even though it's not running yet my wife is technically the first person to drive it. We pushed it out of the garage while she steered.  It got winched up onto a trailer for transport to my friends shop for roll cage work and to finish the build.
PXL_20240722_223037633 by Kevin Ames, on Flickr

Since the fuel cell and intercooler water reservoir are mounting in the bed I wanted a cool bracket to mount bulkhead fittings too rather than just directly to the bed. This is what I came up with.
PXL_20240710_142816318 by Kevin Ames, on Flickr

Topside
PXL_20240710_142934610 by Kevin Ames, on Flickr

Bottom side
PXL_20240710_142940228 by Kevin Ames, on Flickr

Intercooler radiator mounted in the grill of the truck
PXL_20240707_000940833 by Kevin Ames, on Flickr

It's a tight fit but everything on this truck is
PXL_20240709_230029646.MP by Kevin Ames, on Flickr

Fan and shroud for the intercooler radiator
PXL_20240802_023424630 by Kevin Ames, on Flickr

PXL_20240802_023429090 by Kevin Ames, on Flickr

PXL_20240802_024018625 by Kevin Ames, on Flickr

Gotta have that bad boy air horn!
PXL_20240731_222041164 by Kevin Ames, on Flickr

PXL_20240801_011142948 by Kevin Ames, on Flickr

The main hoop. The cage begins.
PXL_20240725_005200645 by Kevin Ames, on Flickr

PXL_20240807_020407436 by Kevin Ames, on Flickr

PXL_20240807_022612199 by Kevin Ames, on Flickr

PXL_20240807_020405406.MP by Kevin Ames, on Flickr

PXL_20240802_184703568.MP by Kevin Ames, on Flickr

PXL_20240808_025856810 by Kevin Ames, on Flickr

PXL_20240808_030759432.MP by Kevin Ames, on Flickr

PXL_20240814_015511810.MP by Kevin Ames, on Flickr

PXL_20240815_015158622 by Kevin Ames, on Flickr

PXL_20240730_213220690 by Kevin Ames, on Flickr

PXL_20240730_213333521 by Kevin Ames, on Flickr

PXL_20240730_213335160 by Kevin Ames, on Flickr

Software makes it happen
PXL_20240828_023034673.MP by Kevin Ames, on Flickr

Machining my patented speed slots
PXL_20240816_170922573 by Kevin Ames, on Flickr

I was able to fit it in there by commanding the tool change door to open and stay open during the machining process
PXL_20240816_170926990.MP by Kevin Ames, on Flickr

Video of some of the machining
https://photos.app.goo.gl/vH5AVcVKBzCMYBow7

PXL_20240820_175528305.MP by Kevin Ames, on Flickr

Inserts fit and welded
PXL_20240825_015852657 by Kevin Ames, on Flickr

PXL_20240825_015846321 by Kevin Ames, on Flickr

PXL_20240828_022603690 by Kevin Ames, on Flickr

PXL_20240828_022326826.MP by Kevin Ames, on Flickr

PXL_20240828_022321551 by Kevin Ames, on Flickr

My friend tacking things together running the pedal like Suzanne Somers and the thigh Master
PXL_20240828_020037980 by Kevin Ames, on Flickr

PXL_20240828_010022270 by Kevin Ames, on Flickr

PXL_20240828_005949756 by Kevin Ames, on Flickr

Feet for the bed bars. I ended up making them like this but decided I hated the flower look and remade them with a round profile instead. The round profile better matched the plates that the bars attached to the cab with.
PXL_20240830_213655302 by Kevin Ames, on Flickr

The finished product with the mating half that goes underneath the bed. Everything bolts through and the two halves sandwich the bed.
PXL_20240904_230829252 by Kevin Ames, on Flickr

And the final round version.  Notice those sweet stainless 12-point bolts? I had a lot of money wrapped up in stainless 12-point bolts LOL.  They look right though.
PXL_20240928_043331892.MP by Kevin Ames, on Flickr

PXL_20240928_043340947 by Kevin Ames, on Flickr

PXL_20240928_043340947 by Kevin Ames, on Flickr

PXL_20240913_021346755 by Kevin Ames, on Flickr

Since we couldn't go to the floor with door bars we came up with these mounts that welded to the kick panel. The receiver plate welds around a hole on its inside and this will bolt to that. The doorbar will weld to this. Rough machined-
PXL_20240829_205802405 by Kevin Ames, on Flickr

Finished
PXL_20240829_195625287 by Kevin Ames, on Flickr

PXL_20240827_232623086 by Kevin Ames, on Flickr

PXL_20240827_232629917 by Kevin Ames, on Flickr

All those chips from one part
PXL_20240829_205756062 by Kevin Ames, on Flickr

Door bars bent
PXL_20240821_233225373 by Kevin Ames, on Flickr

Receiver plate tacked in.
PXL_20240918_221726655 by Kevin Ames, on Flickr

Test fitting the bars
PXL_20240918_213054127 by Kevin Ames, on Flickr

PXL_20240918_213043964 by Kevin Ames, on Flickr

PXL_20240928_043542837 by Kevin Ames, on Flickr

PXL_20240928_043536946 by Kevin Ames, on Flickr

Tacking the windshield bar into place
PXL_20240926_005150364.MP by Kevin Ames, on Flickr

Drop the whole thing down so the top can be welded
PXL_20240926_005827304 by Kevin Ames, on Flickr
« Last Edit: October 06, 2024, 12:01:44 PM by Monsterlover » Logged
"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
Monsterlover
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I will save Skynet from Sarah Connor
« Reply #572 on: October 06, 2024, 12:01:54 PM »
Finished cage
PXL_20240928_043549747 by Kevin Ames, on Flickr

PXL_20240928_043529678 by Kevin Ames, on Flickr

PXL_20240928_043519169 by Kevin Ames, on Flickr

PXL_20240928_043503087 by Kevin Ames, on Flickr

PXL_20240928_043309074 by Kevin Ames, on Flickr

PXL_20240926_011540671 by Kevin Ames, on Flickr

PXL_20240928_043229068 by Kevin Ames, on Flickr

PXL_20241004_194851834 by Kevin Ames, on Flickr

PXL_20241004_194858283 by Kevin Ames, on Flickr

PXL_20241004_194131584 by Kevin Ames, on Flickr

PXL_20241004_194139046 by Kevin Ames, on Flickr

PXL_20241004_194116642 by Kevin Ames, on Flickr

Mach up of the fuel cell, battery box and ic tank so we can mach up the radiator mount
PXL_20241004_194733849 by Kevin Ames, on Flickr

PXL_20241004_194751264 by Kevin Ames, on Flickr
Logged
"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
Randimus Maximus
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'01 996SPS
« Reply #573 on: October 06, 2024, 01:42:01 PM »
Looks great!!
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1.21GW
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bikeless
« Reply #574 on: October 06, 2024, 02:17:27 PM »
Forget the hood---can't you just roll down the highway Mad Max style looking like this?  Cool









Looking great, K! chug
« Last Edit: October 06, 2024, 02:56:17 PM by 1.21GW » Logged
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Monsterlover
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I will save Skynet from Sarah Connor
« Reply #575 on: October 06, 2024, 02:21:49 PM »
Hehe, I guess I *could* do that but I love the grill too much.
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
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« Reply #576 on: October 07, 2024, 05:10:16 AM »
Whole lot of fabrication bow down
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Monsterlover
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I will save Skynet from Sarah Connor
« Reply #577 on: October 07, 2024, 05:26:54 AM »
Quote from: Howie on October 07, 2024, 05:10:16 AM
Whole lot of fabrication bow down

I didn't exactly keep track but my best estimate is that the cage and bed bars are something like 400 man hours.

That's not including time to machine the slots and inserts for the bed bars or the time to weld them in.
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
ducpainter
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DILLIGAF
« Reply #578 on: October 07, 2024, 01:57:50 PM »
Looks like an 11ty billion dollar build to me. Grin
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I will save Skynet from Sarah Connor
« Reply #579 on: October 07, 2024, 02:24:41 PM »
At least...
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"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
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Enjoying the ride


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« Reply #580 on: October 08, 2024, 09:52:44 AM »
Looking great, very nice
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Quote from: ducatiz on March 27, 2014, 07:34:34 AM
Ducati is the pretty girl that can't walk in heels without stumbling. I still love her.
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« Reply #581 on: October 08, 2024, 03:13:04 PM »
I got to see a lot of the roll cage fab in person.

ML, and his buddy, has skillz!
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"Once you accept that a child on the autistic spectrum experiences the world in
 a completely different way than you, you will be open to understand how that
 perspective
    is even more amazing than yours."
    To realize the value of nine  months:
    Ask a mother who gave birth to a stillborn.
"Don't piss off old people The older we get, the less 'Life in Prison' is a deterrent.”
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« Reply #582 on: October 15, 2024, 07:09:35 AM »
 Cool Cool Cool
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« Reply #583 on: October 15, 2024, 01:33:22 PM »
Quote from: ducpainter on October 08, 2024, 03:13:04 PM
I got to see a lot of the roll cage fab in person.

ML, and his buddy, has skillz!
..some skills indeed  Cool
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Ducati 1100S Monster + Ducati 1260ST Multistrada + Moto Guzzi Griso 1200SE

Previously: Ducati1200SMultistradaDucatiMonster696DucatiSD900MotoMorini31/2
Monsterlover
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I will save Skynet from Sarah Connor
« Reply #584 on: November 18, 2024, 07:34:12 AM »
PXL_20241017_005140602 by Kevin Ames, on Flickr

PXL_20241017_015752939 by Kevin Ames, on Flickr

PXL_20241017_012627555 by Kevin Ames, on Flickr

PXL_20241023_003141837 by Kevin Ames, on Flickr

PXL_20241021_211649205 by Kevin Ames, on Flickr

PXL_20241021_211637586 by Kevin Ames, on Flickr

PXL_20241021_211627960 by Kevin Ames, on Flickr

PXL_20241031_230310614.MP by Kevin Ames, on Flickr

PXL_20241108_020301785 by Kevin Ames, on Flickr

PXL_20241108_020256771 by Kevin Ames, on Flickr

PXL_20241108_020259252 by Kevin Ames, on Flickr

PXL_20241108_020308466 by Kevin Ames, on Flickr

PXL_20241107_020436475 by Kevin Ames, on Flickr

PXL_20241108_042435161 by Kevin Ames, on Flickr

PXL_20241108_042421308 by Kevin Ames, on Flickr

PXL_20241108_042410725 by Kevin Ames, on Flickr

PXL_20241113_024844686 by Kevin Ames, on Flickr

PXL_20241113_004157172 by Kevin Ames, on Flickr

PXL_20241113_024841174 by Kevin Ames, on Flickr

PXL_20241111_212647393 by Kevin Ames, on Flickr

PXL_20241111_213335941.MP by Kevin Ames, on Flickr

PXL_20241115_031415019 by Kevin Ames, on Flickr

PXL_20241115_031331688 by Kevin Ames, on Flickr

PXL_20241114_024709477 by Kevin Ames, on Flickr

PXL_20241114_202437012 by Kevin Ames, on Flickr

PXL_20241114_202432347 by Kevin Ames, on Flickr
Logged
"The Vincent was like a bullet that went straight; the Ducati is like the magic bullet in Dallas that went sideways and hit JFK and the Governor of Texas at the same time."--HST    **"A man who works with his hands is a laborer.  A man who works with his hands and his brain is a craftsman.  A man who works with his hands, brains, and heart is an artist."  -Louis Nizer**
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